Ford Fusion Workshop Repair Manuals

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These repair manuals covers the operation and repair of a Ford Fusion cars, produced for 2002 (+ restyling since 2005). The manuals describes the repair of gasoline engines Duratec 1.4 / 1.6 l.

See also: Ford cars workshop manuals

Title File Size Download Link
Ford Fusion 2002 Repair Manual.rar 39.5Mb Download
Ford Fusion 2002 Service Repair Manual.rar 70.5Mb Download
Ford Fusion 2015 Owner’s Manual (PDF).pdf 5.5Mb Download


  • General information about the car
  • Car operation
  • Security measures for the maintenance and repair of the car
  • Preparing a car for maintenance and repair
  • Maintenance
  • Fault Diagnosis
  • Engine and its systems
  • Transmission
  • Chassis
  • Steering
  • Brake system
  • Electrical equipment
  • Body
  • Climate control
  • Electrical wiring diagrams
Ford Fusion service repair manuals

Ford Fusion

The presentation of the Ford Fusion was held in 2002 at the Geneva Motor Show. All modifications of the Ford Fusion car with front-wheel drive can be completed with the following engine types: 1.25L Duratec-16V (Sigma), 1.4L Duratec-16V (Sigma), 1.6L Duratec-16V (Sigma), 1.3L Duratec-8V (Rocam ), 2.0L Duratec-HE (MI4), 1.4L Durantor-TDCi (DV) Diesel, 1.6L Duratorq-TDCi (DV) Diesel.

The engine is equipped with a system of distributed fuel injection (for each cylinder separate nozzle) with electronic control.

Clutch – dry single plate. It includes a driven (friction) and pressure plate, which is attached to the flywheel with bolts. Clutch drive – hydraulic with automatic adjustment.

Three types of gearboxes are installed on various modifications of the car: 4-speed automatic, 5-speed manual and automated, built on the basis of the iB5 manual gearbox, but with modified gear ratios in combination with self-adjusting clutch.

Front suspension independent, with gas-filled shock absorber struts, helical coil springs, L-shaped wishbones and anti-roll bar; back – dependent, on longitudinal levers, with cylindrical twisted springs and gas-filled single-tube shock absorbers.

Ford Fusion is ideal for active city driving.

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