These repair manuals covers the operation and repair of a Ford Fusion cars, produced for 2002 (+ restyling since 2005). The manuals describes the repair of gasoline engines Duratec 1.4 / 1.6 l.
See also: Ford cars workshop manuals
Title | File Size | Download Link |
Ford Fusion 2002 Repair Manual.rar | 39.5Mb | Download |
Ford Fusion 2002 Service Repair Manual.rar | 70.5Mb | Download |
Ford Fusion 2015 Owner’s Manual (PDF).pdf | 5.5Mb | Download |
Contents:
- General information about the car
- Car operation
- Security measures for the maintenance and repair of the car
- Preparing a car for maintenance and repair
- Maintenance
- Fault Diagnosis
- Engine and its systems
- Transmission
- Chassis
- Steering
- Brake system
- Electrical equipment
- Body
- Climate control
- Electrical wiring diagrams

Ford Fusion
The presentation of the Ford Fusion was held in 2002 at the Geneva Motor Show. All modifications of the Ford Fusion car with front-wheel drive can be completed with the following engine types: 1.25L Duratec-16V (Sigma), 1.4L Duratec-16V (Sigma), 1.6L Duratec-16V (Sigma), 1.3L Duratec-8V (Rocam ), 2.0L Duratec-HE (MI4), 1.4L Durantor-TDCi (DV) Diesel, 1.6L Duratorq-TDCi (DV) Diesel.
The engine is equipped with a system of distributed fuel injection (for each cylinder separate nozzle) with electronic control.
Clutch – dry single plate. It includes a driven (friction) and pressure plate, which is attached to the flywheel with bolts. Clutch drive – hydraulic with automatic adjustment.
Three types of gearboxes are installed on various modifications of the car: 4-speed automatic, 5-speed manual and automated, built on the basis of the iB5 manual gearbox, but with modified gear ratios in combination with self-adjusting clutch.
Front suspension independent, with gas-filled shock absorber struts, helical coil springs, L-shaped wishbones and anti-roll bar; back – dependent, on longitudinal levers, with cylindrical twisted springs and gas-filled single-tube shock absorbers.
Ford Fusion is ideal for active city driving.