AIRBAG SYSTEM > Airbag Module Disposal (Deployment Processing After Removal from Vehicle)

PROCEDURE

WARNING:

Make sure to follow the instructions below. Otherwise, personal injuries may occur.

• Before discarding an airbag module, always perform an operation process to prevent any false activation.

• Wear protective gloves, safety goggles and earplugs during this operation. Wash your hands afterwards.

• Do not touch the airbag module just after activation because it is very hot. Before handling it for disposal, wait for 40 minutes.

CAUTION:

• As a rule, airbag modules should be activated while still installed in the vehicle. Do not remove it unless necessary.

• Airbag module operation process should be performed on a flat place in safety area. Avoid activating it outdoors when rainy or windy weather.

• Activating an airbag module causes a high explosive noise, be sure to warn people in the area, and do not allow anyone within 5 m (16 ft) radius of the disposal site.

• After activating the airbag module, smoke may arise. Therefore, it must be activated in a well-ventilated place with no smoke detector nearby.

• Do not expose the activated airbag module to water.

• Wrap the activated airbag module in a sealed vinyl bag when discarding.

• If it is impossible to perform an airbag module operation process due to some situational reasons, consult SUBARU dealership or one of the authorized workshops.

1. DRIVER’S AIRBAG MODULE

1. Turn the ignition switch to OFF.

2. Disconnect the ground cable from battery and wait for at least 60 seconds before starting work.

3. Remove the airbag module.

4. Install the removed bolts to airbag module.

5. Bundle three automotive wiring harnesses [each with a sectional area of 1.25 mm2 (0.00194 sq in) or more], and bind them twofold around airbag module stay.

6. Short the terminal to the alligator clip furnished as airbag deployment tool.

CAUTION:

The airbag deployment tool should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool: Airbag deployment tool (98299PA030)

7. Connect the airbag deployment tool (A) and test harness adapter D (B).

Preparation tool: Test harness adapter D (98299SA010)

8. Connect the test harness adapter D to the airbag module.

9. Install the airbag module with pad side facing upward on a wheel with tire.

10. Put three tires without wheels on the tire installed the airbag module. Put on an additional tire with a wheel, and then fasten them tight with a rope.

11. Move the battery at least 5 m (16 ft) from tires, and secure the nearby area.

12. Connect the airbag deployment tool alligator clip to the battery negative (−) terminal.

(1)

5 m (16 ft) or more

13. Connect the other cable of airbag deployment tool to the battery positive (+) terminal, and activate the airbag module.

CAUTION:

• After activation, the airbag module will be extremely hot. Let it cool down for 40 minutes in an area with no one around.

• Do not expose the activated airbag module to water.

14. Place the activated airbag module in a sealed vinyl bag, then discard.

2. PASSENGER’S AIRBAG MODULE

1. Turn the ignition switch to OFF.

2. Disconnect the ground cable from battery and wait for at least 60 seconds before starting work.

3. Remove the airbag module.

4. Bundle three automotive wiring harnesses [each with a sectional area of 1.25 mm2 (0.00194 sq in) or more], and bind them around airbag module bracket. Then, twist them to add strength (A).

5. Short the terminal to the alligator clip furnished as airbag deployment tool.

CAUTION:

The airbag deployment tool should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool: Airbag deployment tool (98299PA030)

6. Connect the airbag deployment tool (A) and test harness adapter A (B).

Preparation tool: Test harness adapter A (98299FC030)

7. Connect the test harness adapter A to the airbag module.

8. Install the airbag module with pad side facing upward on a 14-inch or greater size wheel with tire.

9. Put three tires without wheels on the tire installed the airbag module. Put on an additional tire with a wheel on top, and then fasten them tight with a rope.

10. Move the battery at least 5 m (16 ft) from tires, and secure the nearby area.

11. Connect the airbag deployment tool alligator clip to the battery negative (−) terminal.

(1)

5 m (16 ft) or more

12. Connect the other cable of airbag deployment tool to the battery positive (+) terminal, and activate the airbag module.

CAUTION:

• After activation, the airbag module will be extremely hot. Let it cool down for 40 minutes in an area with no one around.

• Do not expose the activated airbag module to water.

13. Place the activated airbag module in a sealed vinyl bag, then discard.

3. SIDE AIRBAG MODULE

1. Turn the ignition switch to OFF.

2. Disconnect the ground cable from battery and wait for at least 60 seconds before starting work.

3. Remove the front seats.

4. Remove the side airbag module.

5. Tighten the nut (A) to the airbag module, bind it with bundled three automotive wiring harnesses [each with a sectional area of 1.25 mm2 (0.00194 sq in) or more].

6. Short the terminal to the alligator clip furnished as airbag deployment tool.

CAUTION:

The airbag deployment tool should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool: Airbag deployment tool (98299PA030)

7. Connect the airbag deployment tool (A) and test harness adapter K (B).

Preparation tool: Test harness adapter K (98299FG010)

8. Connect the test harness adapter K to the side airbag module.

9. Install the airbag module on a 14-inch or greater size tire without wheel.

10. Put two tires without wheels (A) under the tire (B) installed with the side airbag module. Put on an additional tire without a wheel (C), and then put a tire with a wheel (D) on top. Fasten them tight with a rope.

11. Move the battery at least 5 m (16 ft) from tires, and secure the nearby area.

12. Connect the airbag deployment tool alligator clip to the battery negative (−) terminal.

(1)

5 m (16 ft) or more

13. Connect the other cable of airbag deployment tool to the battery positive (+) terminal, and activate the airbag module.

CAUTION:

• After activation, the airbag module will be extremely hot. Let it cool down for 40 minutes in an area with no one around.

• Do not expose the activated airbag module to water.

14. Place the activated airbag module in a sealed vinyl bag, then discard.

4. CURTAIN AIRBAG MODULE

1. Turn the ignition switch to OFF.

2. Disconnect the ground cable from battery and wait for at least 60 seconds before starting work.

3. Remove the roof trim.

4. Remove the curtain airbag module.

5. Open the fabric part of the airbag, cut the airbag at the pipe end (A) of inflator.

• 5 door model

• 4 door model

6. Bundle three automotive wiring harnesses [each with a sectional area of 1.25 mm2 (0.00194 sq in) or more], and bind them through the holes in airbag module bracket.

7. Short the terminal to the alligator clip furnished as airbag deployment tool.

CAUTION:

The airbag deployment tool should be kept shorted on the terminals until just before activation of airbag module.

Preparation tool: Airbag deployment tool (98299PA030)

8. Connect the airbag deployment tool (A) and test harness adapter D (B).

Preparation tool: Test harness adapter D (98299SA010)

9. Connect the test harness adapter D to the curtain airbag module.

10. Install the airbag module on a 14-inch or greater size tire without wheel.

11. Put a tire without wheels (A) under the tire (B) installed with the curtain airbag module. Put on two additional tire without a wheel (C), and then put a tire with a wheel (D) on top. Fasten them tight with a rope.

12. Move the battery at least 5 m (16 ft) from tires, and secure the nearby area.

13. Connect the airbag deployment tool alligator clip to the battery negative (−) terminal.

(1)

5 m (16 ft) or more

14. Connect the other cable of airbag deployment tool to the battery positive (+) terminal, and activate the airbag module.

CAUTION:

• After activation, the airbag module will be extremely hot. Let it cool down for 40 minutes in an area with no one around.

• Do not expose the activated airbag module to water.

15. Place the activated airbag module in a sealed vinyl bag, then discard.