1. Insert the reverse idler gear shaft into the transmission case, then install the oil case guide, washer and reverse idler gear assembly as a single unit.
NOTE:
• Be sure to install the reverse idler gear shaft from rear side.
|
(A) |
Oil case guide |
|
(B) |
Washer |
|
(C) |
Reverse idler gear ASSY |
|
(D) |
Reverse idler gear shaft |
• Install the reverse idler gear shaft with cutout side facing the transmission case side.
|
(A) |
Reverse idler gear shaft |
2. Insert the reverse idler gear bushing into reverse idler gear shaft, install the snap ring and bolt, and then drive in the spring pin to fix.
NOTE:
• Use new spring pin.
|
(A) |
Spring pin |
|
(B) |
Snap ring |
|
(C) |
Reverse idler gear bushing |
• After installation of snap ring, rotate the snap ring 360° to confirm that it is fitted in the groove completely.
|
(A) |
Snap ring |
3. Check and adjust clearance between the reverse idler gear No. 2 and transmission case wall, and the reverse idler gear and reverse idler gear washer. 
4. Install the shifter forks and rods.
5. Install the front differential assembly.
6. Install the main shaft assembly for single-range.
7. Install the drive pinion shaft assembly.
8. Install the transmission case.
9. Install the transfer case together with the extension case assembly.
10. Install the back-up light switch and the neutral position switch.
11. Install the manual transmission assembly to the vehicle.