MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > General Description

PREPARATION TOOL

1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

899524100

PULLER SET

Used for removing the roller bearing (differential).

(1) Puller

(2) Cap

399780104

WEIGHT

Used for measuring preload on the roller bearing.

498077000

REMOVER

• Used for removing the roller bearing of the drive pinion shaft.

• Used for removing the transfer driven gear taper roller bearing.

498077600

CENTER DIFFERENTIAL BEARING REMOVER

Used for removing the center differential cover ball bearing.

498147001

DEPTH GAUGE

Used for measuring the main shaft play.

498247001

MAGNET BASE

• Used for measuring backlash between the side gear and pinion, and the hypoid gear.

• Used together with DIAL GAUGE (498247100).

498247100

DIAL GAUGE

• Used for measuring backlash between the side gear and pinion, and the hypoid gear.

• Used together with MAGNET BASE (498247001).

18667AA020

HOLDER

Used for securing the drive pinion shaft assembly and the driven gear assembly when removing the drive pinion shaft assembly lock nut.

498937000

TRANSMISSION HOLDER

Used for removing and installing the lock nut of the transmission main shaft.

499277100

BUSHING 1-2 INSTALLER

• Used for installing the 1st driven gear thrust plate and the 1st-2nd driven gear bushing.

• Used for installing the roller bearing outer race to the differential case.

499277200

INSTALLER

Used for press-fitting the 2nd driven gear, roller bearings, 3rd-4th driven gear, 5th driven gear and the 6th driven gear onto the driven shaft.

499757002

INSTALLER

Used for installing the roller bearing of transfer driven gear (transfer case side).

18630AA010

WRENCH COMPL RETAINER

• Used for removing and installing the differential side retainer.

• WRENCH ASSY (499787000) can also be used.

18722AA010

REMOVER

Used for removing the 5th drive gear and 6th drive gear.

499877000

RACE 4-5 INSTALLER

• Used for installing the 4th, 5th and 6th needle bearing races and ball bearings onto the transmission main shaft.

• Used together with REMOVER (899714110).

499917500

DRIVE PINION GAUGE ASSY

Used for adjusting the drive pinion shim.

499927100

HANDLE

Used for backlash adjustment of the hypoid gear and preload measurement of the roller bearing.

499937100

TRANSMISSION STAND

Used for disassembling and assembling the transmission.

499987003

SOCKET WRENCH (35)

Used for removing and installing the main shaft lock nut.

499987300

SOCKET WRENCH (50)

Used for removing and installing the driven gear assembly lock nut.

899714110

REMOVER

Used for removing and installing the parts of transmission main shaft, drive pinion and rear drive shaft.

899864100

REMOVER

Used for removing and installing the parts of transmission main shaft, and the transfer driven gear roller bearing.

18680AA020

HOLDER

Used for removing and installing the drive pinion lock nut.

899904100

REMOVER

Used for removing and installing the straight pin.

398497701

ADAPTER

• Used for installing roller bearing onto the differential case.

• Used together with BUSHING 1-2 INSTALLER (499277100).

498057300

INSTALLER

Used for installing the extension oil seal.

498255400

PLATE

Used for measuring backlash.

18360AA010

ENGINE SUPPORT BRACKET

Used for removing and installing transmission.

(1) ENGINE SUPPORT BRACKET (18360AA010)

(2) ENGINE SUPPORT (41099AA020)

(3) ENGINE SUPPORT (41099AC020)

Note:

Use the parts by combining the short part of (2) and long part of (3).

398527700

PULLER ASSY

• Used for removing the extension case roller bearing.

• Used for removing the extension oil seal.

• Used for removing the front differential side retainer bearing outer race.

• Used for removing the front differential side retainer oil seal.

398643600

GAUGE

Used for measuring total end play, extension end play and drive pinion height.

398177700

INSTALLER

• Used for fitting the transfer drive shaft.

• Used for installing the roller bearing of the transfer driven gear.

• Used for installing the 4th needle bearing race of transmission main shaft.

28399SA010

OIL SEAL PROTECTOR

Used for protecting the oil seal from damage when inserting the front drive shaft.

18675AA000

DIFFERENTIAL SIDE OIL SEAL INSTALLER

Used for installing the differential side retainer oil seal.

398791700

SPRING PIN REMOVER 2

Used for installing and removing the spring pin.

18662AA010

SOCKET (27)

Used for removing and installing the drive pinion lock nut.

899754112

PRESS

• Used for removing the driven gear and roller bearing of the driven shaft.

• Used to install the main shaft ball bearing.

18631AA000

HANDLE

Used for installing transfer case assembly and extension case assembly.

18762AA000

COMPRESSOR SPECIAL TOOL

Used for removing the 1st driven gear of drive pinion.

18654AA000

INSTALLER

Used for installing the 2nd driven gear bushing of driven shaft.

18657AA000

INSTALLER

Used for installing the transfer case oil seal.

498267200

CYLINDER HEAD TABLE

Used for installing and removing the roller bearing of the transfer case.

498267300

CYLINDER HEAD TABLE

Used for installing and removing the roller bearing of the transfer case.

18763AA000

COMPRESSOR SHAFT

Used for installing and removing the needle bearing of the transfer case.

498277200

STOPPER SET

• Used for installing the needle bearing of the transfer case.

• Use only the spacer.

2. GENERAL TOOL

TOOL NAME

REMARKS

Circuit tester

Used for measuring resistance.

TORX® bit T70

Used for installing and removing the differential gear oil drain plug.

Spring pin remover

Used for removing and installing the spring pin. (3 — 3.3 mm)

Socket driver (TORX® 45 size, tamper resistant type)

Used for removing and installing interlock plate.