MANUAL TRANSMISSION AND DIFFERENTIAL(6MT) > General Description

COMPONENT

1. TRANSMISSION CASE

(1)

Transmission case ASSY

(7)

Oil level gauge

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Transmission case cover

T1:

13 (1.3, 9.6)

(3)

Drain plug

(9)

Clip

T2:

18 (1.8, 13.3)

(4)

Harness bracket

(10)

Bracket

T3:

44 (4.5, 32.5) (Aluminum gasket, silver)

(5)

Clamp

(11)

Transmission radio ground cord

 

70 (7.1, 51.6) (Copper gasket, brown)

(6)

Pitching stopper bracket

(12)

Select bracket

 

70 (7.1, 51.6) (Metal gasket, black)

Transmission case tightening torque

Bolt No.

Bolt size

mm

Tightening torque: N·m (kgf-m, ft-lb)

(5) — (15)

8

25 (2.5, 18.4)

(1) — (4)

(16), (17)

10

40 (4.1, 29.5)

2. DRIVE PINION ASSEMBLY

(1)

Drive pinion shaft

(15)

1st-2nd shifting insert key

(29)

Lock nut

(2)

Roller bearing

(16)

1st-2nd coupling sleeve

(30)

Adjusting washer

(3)

Washer

(17)

Outer baulk ring

(31)

Thrust bearing

(4)

Thrust bearing

(18)

2nd synchro cone

(32)

Differential bevel gear sleeve

(5)

Needle bearing

(19)

Inner baulk ring

(33)

Adjusting washer

(6)

Driven shaft

(20)

2nd driven gear

(34)

Lock washer

(7)

Key

(21)

2nd driven gear bushing

(35)

Lock nut

(8)

Drive pinion collar

(22)

3rd-4th driven gear

   

(9)

Needle bearing

(23)

Driven pinion shim

Tightening torque:N·m (kgf-m, ft-lb)

(10)

1st driven gear

(24)

Double taper roller bearing

T1:

30 (3.1, 22.1)

(11)

Inner baulk ring

(25)

5th driven gear

T2:

126 (12.8, 92.9)

(12)

1st synchro cone

(26)

Drive pinion spacer

T3:

440 (44.9, 324.5)

(13)

Outer baulk ring

(27)

6th driven gear

   

(14)

1st-2nd synchronizer hub

(28)

Ball bearing

   

3. MAIN SHAFT FOR SINGLE-RANGE

(1)

Oil seal

(19)

Needle bearing

(37)

Reverse shifting insert key

(2)

Needle bearing

(20)

Main shaft rear plate

(38)

Reverse coupling sleeve

(3)

Transmission main shaft

(21)

5th drive gear

(39)

Baulk ring

(4)

Needle bearing

(22)

5th baulk ring

(40)

Reverse idler gear

(5)

3rd drive gear

(23)

5th-6th synchronizer hub

(41)

Reverse idler gear collar

(6)

Inner baulk ring

(24)

5th-6th shifting insert key

(42)

Needle bearing

(7)

3rd synchro cone

(25)

5th-6th coupling sleeve

(43)

Washer

(8)

Outer baulk ring

(26)

6th baulk ring

(44)

Straight pin

(9)

3rd-4th coupling sleeve

(27)

6th drive gear

(45)

Oil case guide

(10)

3rd-4th synchronizer hub

(28)

6th needle bearing race

(46)

Reverse idler gear bushing

(11)

3rd-4th shifting insert key

(29)

Needle bearing

(47)

Snap ring

(12)

4th baulk ring

(30)

Ball bearing

(48)

Gasket

(13)

4th drive gear

(31)

Lock washer

   

(14)

4th needle bearing race

(32)

Lock nut

Tightening torque:N·m (kgf-m, ft-lb)

(15)

Needle bearing

(33)

Reverse idler gear shaft

T1:

25 (2.5, 18.4)

(16)

4th gear thrust washer

(34)

Washer

T2:

160 (16.3, 118.0)

(17)

Double taper roller bearing

(35)

Needle bearing

   

(18)

5th needle bearing race

(36)

Reverse idler gear No. 2

   

4. SHIFTER FORK AND SHIFTER ROD

(1)

Shifter arm

(8)

3rd-4th shifter fork

(15)

Checking ball plug

(2)

Selector arm

(9)

3rd-4th fork rod

(16)

Checking ball spring

(3)

Spring pin

(10)

1st-2nd shifter fork

(17)

Check ball

(4)

Reverse shifter fork

(11)

1st-2nd fork rod

(18)

Gasket

(5)

Reverse fork rod

(12)

Interlock plunger

 

(6)

5th-6th shifter fork

(13)

Interlock plunger

Tightening torque:N·m (kgf-m, ft-lb)

(7)

5th-6th fork rod

(14)

Interlock plunger

T:

20 (2.0, 14.8)

5. TRANSFER CASE AND EXTENSION

(1)

Shifter arm

(15)

Center differential

(29)

Outer race

(2)

Interlock plate

(16)

Adjusting washer

(30)

Gasket

(3)

Gasket

(17)

Transfer drive gear

   

(4)

Transfer case

(18)

Ball bearing

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Transmission cover

(19)

Snap ring

T1:

15 (1.5, 11.1)

(6)

Gasket

(20)

Extension case

T2:

18 (1.8, 13.3)

(7)

Gasket

(21)

Bushing

T3:

20 (2.0, 14.8)

(8)

Neutral position switch

(22)

Oil seal

T4:

24.5 (2.5, 18.1)

(9)

Back-up light switch

(23)

Dust cover

T5:

25 (2.5, 18.4)

(10)

Roller bearing

(24)

Transfer cover

T6:

26 (2.7, 19.2)

(11)

Transfer driven gear

(25)

Dust cover

T7:

32.3 (3.3, 23.8)

(12)

Roller bearing

(26)

Shift bracket

T8:

40 (4.1, 29.5)

(13)

Adjusting washer

(27)

Oil guide

   

(14)

Ball bearing

(28)

Outer race

   

6. SHIFT LINK ASSEMBLY

(1)

Selector lever COMPL

(12)

Oil seal

(23)

Neutral position switch

(2)

Selector arm No. 2

(13)

Straight pin

(24)

Needle bearing

(3)

Shifter arm collar

(14)

Transfer case

(25)

Roll bearing

(4)

Neutral set spring

(15)

Gasket

   

(5)

Spring pin

(16)

Checking ball spring

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Selector arm

(17)

Plunger

T1:

6.4 (0.7, 4.7)

(7)

Shifter arm

(18)

Seal bolt

T2:

20 (2.0, 14.8)

(8)

Shift lever COMPL

(19)

Interlock plate

T3:

25 (2.5, 18.4)

(9)

Shifter arm No. 2

(20)

Transmission cover

T4:

32.3 (3.3, 23.8)

(10)

Washer

(21)

Seal ring

   

(11)

Thrust bearing

(22)

Washer

   

7. FRONT DIFFERENTIAL

(1)

Drive pinion shaft

(7)

Differential bevel pinion

(13)

Retainer lock plate

(2)

Hypoid driven gear

(8)

Roller bearing

   

(3)

Pinion shaft

(9)

Differential case

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Straight pin

(10)

Oil seal

T1:

25 (2.5, 18.4)

(5)

Washer

(11)

Differential side retainer

T2:

62 (6.3, 45.7)

(6)

Differential bevel gear

(12)

O-ring

   

8. TRANSMISSION MOUNTING

(1)

Pitching stopper

(7)

Upper cushion rubber

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Spacer

(8)

Center crossmember

T1:

35 (3.6, 25.8)

(3)

Lower cushion rubber

(9)

Front crossmember

T2:

50 (5.1, 36.9)

(4)

Front plate

(10)

Rear cushion rubber

T3:

58 (5.9, 42.8)

(5)

Transmission cushion rubber

(11)

Rear plate

T4:

70 (7.1, 51.6)

(6)

Rear crossmember

   

T5:

140 (14.3, 103.3)