CLUTCH SYSTEM > General Description

COMPONENT

1. CLUTCH ASSEMBLY

• Gasoline engine model

(1)

Dust cover

(6)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Lever spring

(7)

Clutch cover

T1:

16 (1.6, 11.8)

(3)

Pivot

(8)

Clutch disc

T2:

75 (7.6, 55.3)

(4)

Release lever

(9)

Flexible flywheel

   

(5)

Clip

       

• Diesel engine model

(1)

Dust cover

(5)

Release bearing

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Release spring

(6)

Clutch cover

T1:

16 (1.6, 11.8)

(3)

Pivot

(7)

Clutch disc

T2:

(4)

Release lever

(8)

Dual mass flywheel

   

2. CLUTCH PIPE AND HOSE

• Gasoline LHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 11.1)

(4)

Bracket

(10)

Lever

T3:

18 (1.8, 13.3)

(5)

Clip

(11)

Pedal

T4:

25 (2.5, 18.4)

(6)

Clutch pipe

(12)

Clamp

T5:

37 (3.8, 27.3)

• Gasoline RHD model

(1)

Operating cylinder

(7)

Clevis pin

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Snap pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Pedal

T2:

15 (1.5, 11.1)

(4)

Clip

(10)

Clamp

T3:

18 (1.8, 13.3)

(5)

Clutch pipe

(11)

Bracket

T4:

25 (2.5, 18.4)

(6)

Master cylinder ASSY

   

T5:

37 (3.8, 27.3)

• Diesel LHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 11.1)

(4)

Bracket

(10)

Lever

T3:

18 (1.8, 13.3)

(5)

Clip

(11)

Pedal

T4:

25 (2.5, 18.4)

(6)

Clutch pipe

   

T5:

37 (3.8, 27.3)

• Diesel RHD model

(1)

Operating cylinder

(7)

Clutch pipe

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Gasket

(8)

Master cylinder ASSY

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Clevis pin

T2:

15 (1.5, 11.1)

(4)

Bracket

(10)

Snap pin

T3:

18 (1.8, 13.3)

(5)

Clip

(11)

Pedal

T4:

25 (2.5, 18.4)

(6)

Clamp

   

T5:

37 (3.8, 27.3)

3. MASTER CYLINDER

(1)

Reservoir cap

(6)

Return spring

(11)

Bleeder screw

(2)

Reservoir tank

(7)

Piston

   

(3)

Oil seal

(8)

Push rod ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Straight pin

(9)

Piston stop ring

T1:

7.8 (0.8, 5.8)

(5)

Master cylinder

(10)

Seat

T2:

10 (1.0, 7.4)

4. OPERATING CYLINDER

• Gasoline engine model

(1)

Push rod

(4)

Piston spring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Boot

(5)

Operating cylinder

T:

7.8 (0.8, 5.8)

(3)

Piston

(6)

Bleeder screw

   

• Diesel engine model

(1)

Push rod

(4)

Piston spring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Boot

(5)

Operating cylinder

T:

7.8 (0.8, 5.8)

(3)

Piston

(6)

Bleeder screw

   

5. CLUTCH PEDAL

• LHD model

(1)

Stopper

(10)

Bushing

(19)

Clutch master cylinder bracket

(2)

Pedal bushing

(11)

Assist rod A

(20)

Lever

(3)

Spring pin

(12)

Clip

(21)

Clutch start switch (models with push button start)

(4)

Snap pin

(13)

Assist spring

 

(5)

Brake pedal pad

(14)

Assist bushing

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Brake pedal

(15)

Assist rod B

T1:

8 (0.8, 5.9)

(7)

Clevis pin

(16)

Clutch switch

T2:

18 (1.8, 13.3)

(8)

Clutch pedal pad

(17)

Stop light switch

   

(9)

Clutch pedal

(18)

Pedal bracket

   

• RHD model

(1)

Clutch switch

(9)

Assist bushing

(17)

Stopper

(2)

Clutch pedal pad

(10)

Assist rod B

(18)

Clutch pedal catcher

(3)

Clutch pedal

(11)

Clutch start switch (models with push button start)

   

(4)

Bushing

(12)

Spacer

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Clutch clevis pin

(13)

Pedal bushing

T1:

8 (0.8, 5.9)

(6)

Assist rod A

(14)

Clutch pedal bracket

T2:

18 (1.8, 13.3)

(7)

Snap pin

(15)

Clutch switch harness

T3:

30 (3.1, 22.1)

(8)

Assist spring

(16)

Clip