MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Transfer Case and Extension Case Assembly

DISASSEMBLY

1. TRANSFER CASE

1. Remove the reverse check sleeve assembly.

2. Remove the oil guide.

3. Remove the oil seal.

4. Set ST1, ST2 and transfer case to a press. (Except for 1.5 L model)

NOTE:

• Set the ST2 under ST1.

• Set the transfer case so that the hole for shifter arm is positioned vertically.

ST1    498267300 CYLINDER HEAD TABLE
ST2    498267200 CYLINDER HEAD TABLE

5. Using the round bar with diameter of 22 mm (0.87 in) or 23 mm (0.91 in), remove the roller bearing. (Except for 1.5 L model)

2. EXTENSION CASE

1. Remove the transfer drive gear assembly.

2. Remove the shift bracket.

3. Remove the oil seal from the extension case.