1. Using the ST, install the oil seal to the extension case. 
NOTE:
Use a new oil seal.
2. Install the shift bracket to extension case.
Tightening torque:
24.5 N·m (2.5 kgf-m, 18.1 ft-lb)
3. Install the transfer drive gear to the extension case.
1. Set the ST1, ST2, iron plate and the transfer case to the press. (Except for 1.5 L model)
NOTE:
• Set the ST2 under ST1.
• Set the transfer case so that the hole for shifter arm is positioned vertically.
• Insert the iron plate which is thicker than the exposed length of the transfer case knock pin between the ST and transfer case.
• Set the iron plate so that the transfer case knock pin does not ride on the iron plate.
| ST1 498267300 | CYLINDER HEAD TABLE |
| ST2 498267200 | CYLINDER HEAD TABLE |
|
(A) |
Iron plate |
2. Press-fit the roller bearing using the ST. (Except for 1.5 L model)
Press-fit depth of needle bearing:
A: 0±0.2 mm (0±0.01 in) from the end of transfer case
| ST 899864100 | REMOVER |
3. Remove the iron plate, and turn over the transfer case. (Except for 1.5 L model)
NOTE:
Set the transfer case so that the hole for shifter arm is positioned vertically.
4. Press-fit the roller bearing using the ST.
Press-fit depth of needle bearing:
A: 0±0.2 mm (0±0.01 in) from the end of transfer case
| ST 899864100 | REMOVER |
5. Install the shifter arm to the transfer case, and make sure that the shift arm moves smoothly.
6. Install the oil guide to the transfer case.
NOTE:
Use a new installing bolt.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
7. Install the reverse check sleeve assembly to the transfer case.
8. Install the oil seal.
Press-fit depth of oil seal:
A: 1±0.2 mm (0.04±0.01 in) from the end of transfer case