1. Install the reverse arm fork spring, ball and interlock plunger to the reverse fork rod arm. Insert the reverse fork rod into the hole of the reverse fork rod arm, and hold it with the snap ring (outer) using ST.
NOTE:
Apply grease to plunger to prevent it from falling.
| ST 399411700 | ACCENT BALL INSTALLER |
2. Position the ball, spring and gasket in the reverse fork rod hole on the left side of transmission case, and tighten the checking ball plug.
NOTE:
Use a new gasket.
3. Install the 1st-2nd fork rod to the 1st-2nd shifter fork through the hole on the rear of the transmission case.
4. Align the holes in the rod and the fork, and drive the straight pin into these holes using the ST.
NOTE:
• Use a new straight pin.
• Set other rods to neutral.
• Make sure the interlock plunger is on the 3rd-4th fork rod side.
| ST 398791700 | STRAIGHT PIN REMOVER 2 |
5. Install the interlock plunger onto the 3rd-4th fork rod.
NOTE:
Apply grease to plunger to prevent it from falling.
6. Install the 3rd-4th fork rod to the 3rd-4th shifter fork through the hole on the rear of the transmission case.
7. Align the holes in the rod and the fork, and drive the straight pin into these holes.
NOTE:
• Use a new straight pin.
• Set the reverse fork rod to neutral.
• Make sure the interlock plunger (before installation) is on the reverse fork rod side.
| ST 398791700 | STRAIGHT PIN REMOVER 2 |
8. Install the 5th shifter fork onto the rear of reverse fork rod. Align the holes in the two parts and drive straight pin into the specified place.
NOTE:
Use a new straight pin.
| ST 398791700 | STRAIGHT PIN REMOVER 2 |
|
(A) |
5th shifter fork |
|
(B) |
Reverse fork rod |
|
(C) |
Straight pin |
9. Position the balls, checking ball springs and gaskets to the 3rd-4th fork rod and 1st-2nd fork rod holes, and install plugs.
NOTE:
Use a new gasket.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)
10. Install the front differential assembly. 
11. Install the main shaft assembly.
• Single-range model
• Dual-range model
12. Install the drive pinion shaft assembly.
13. Install the transmission case.
14. Install the transfer case together with the extension case assembly.
15. Install the back-up light switch and the neutral position switch.
16. Install the manual transmission assembly to the vehicle.