BRAKE > General Description

COMPONENT

1. FRONT DISC BRAKE

Gasoline engine model 14-inch type

(1)

Caliper body

(9)

Support

(17)

Bushing

(2)

Air bleeder screw

(10)

Pad clip

   

(3)

Guide pin

(11)

Outer shim

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Pin boot

(12)

Inner shim

T1:

8 (0.8, 5.9)

(5)

Piston seal

(13)

Pad (Outside)

T2:

37 (3.8, 27.3)

(6)

Piston

(14)

Pad (Inside)

T3:

80 (8.2, 59)

(7)

Piston boot

(15)

Disc rotor

   

(8)

Lock pin

(16)

Disc cover

   

Gasoline engine model 15-inch and 16-inch type

(1)

Caliper body

(9)

Lock pin

(17)

Disc rotor

(2)

Air bleeder screw

(10)

Support

(18)

Disc cover

(3)

Guide pin

(11)

Pad clip upper

   

(4)

Pin boot

(12)

Pad clip lower

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Piston seal

(13)

Outer shim

T1:

8 (0.8, 5.9)

(6)

Piston

(14)

Inner shim

T2:

27 (2.8, 19.9)

(7)

Piston boot

(15)

Pad (Outside)

T3:

80 (8.2, 59)

(8)

Bushing

(16)

Pad (Inside)

   

Diesel engine model

(1)

Caliper body

(9)

Support

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Air bleeder screw

(10)

Pad clip upper

T1:

8 (0.8, 5.9)

(3)

Guide pin

(11)

Pad clip lower

T2:

27 (2.8, 19.9)

(4)

Pin boot

(12)

Pad (Outside)

T3:

80 (8.2, 59)

(5)

Piston seal

(13)

Pad (Inside)

   

(6)

Piston

(14)

Disc rotor

   

(7)

Piston boot

(15)

Disc cover

   

(8)

Lock pin

(16)

Bushing

   

2. REAR DISC BRAKE

(1)

Caliper body

(14)

Inner pad

(27)

Adjuster

(2)

Air bleeder screw

(15)

Outer pad

(28)

Shoe hold-down cup

(3)

Guide pin (black)

(16)

Shim

(29)

Shoe hold-down spring

(4)

Pin boot

(17)

Back plate

(30)

Adjusting spring

(5)

Piston seal

(18)

Retainer

(31)

Parking brake shoe (Primary)

(6)

Piston

(19)

Wave washer

(32)

Shoe hold-down pin

(7)

Piston boot

(20)

Lever

(33)

Disc rotor

(8)

Support

(21)

Parking brake shoe (Secondary)

(34)

Adjusting hole cover

(9)

Lock pin (silver)

(22)

Strut spring

   

(10)

Bushing

(23)

Strut

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Pad clip

(24)

Shoe guide plate

T1:

8 (0.8, 5.9)

(12)

Outer shim

(25)

Secondary shoe return spring

T2:

27 (2.8, 19.9)

(13)

Inner shim

(26)

Primary shoe return spring

T3:

66 (6.7, 48.7)

3. REAR DRUM BRAKE

(1)

Wheel cylinder ASSY

(8)

Brake shoe (Leading)

(15)

Adjusting hole cover

(2)

Pin

(9)

Adjusting lever

   

(3)

Back plate

(10)

Adjusting spring

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Upper shoe return spring

(11)

Shoe hold-down spring

T1:

8 (0.8, 5.9)

(5)

Retainer

(12)

Adjuster

T2:

9 (0.9, 6.6)

(6)

Parking brake lever

(13)

Lower shoe return spring

   

(7)

Brake shoe (Trailing)

(14)

Drum

   

4. MASTER CYLINDER

• LHD model

(1)

Cap

(6)

Secondary piston

(11)

O-ring

(2)

Filter

(7)

Cylinder body

(12)

Label

(3)

Reservoir tank

(8)

Cylinder pin

   

(4)

C-ring

(9)

Seal

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Primary piston

(10)

Pin

T:

13 (1.3, 9.6)

• RHD model

(1)

Cap

(7)

Cylinder body (Model without VDC)

(13)

Cylinder body ASSY (Model with VDC)

(2)

Filter

(8)

Cylinder pin (Model without VDC)

(14)

Reservoir tank (Model with VDC)

(3)

Reservoir tank (Model without VDC)

(9)

Seal

(15)

Seal sub ASSY (Model with VDC)

(4)

C-ring (Model without VDC)

(10)

Pin

   

(5)

Primary piston (Model without VDC)

(11)

O-ring (Model without VDC)

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Secondary piston (Model without VDC)

(12)

Label

T:

13 (1.3, 9.6)

5. FRONT BRAKE PIPES AND HOSES

• LHD model

(A)

Model without vehicle dynamics control (VDC)

(B)

Model with vehicle dynamics control (VDC)

 
           

(1)

Front brake pipe ASSY

(6)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

ABS control module and hydraulic control unit (ABSCM&H/U)

T1:

15 (1.5, 11.1)

(3)

Front brake hose RH

(8)

Bracket

T2:

18 (1.8, 13.3)

(4)

Front brake hose LH

(9)

Master cylinder

T3:

19 (1.9, 14)

(5)

Clamp

(10)

VDC control module and hydraulic control unit (VDCCM&H/U)

T4:

33 (3.4, 24.3)

• RHD model

(A)

Model without vehicle dynamics control (VDC)

(B)

Model with vehicle dynamics control (VDC)

 
           

(1)

Front brake pipe ASSY

(7)

ABS control module and hydraulic control unit (ABSCM&H/U)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(8)

Bracket

T1:

15 (1.5, 11.1)

(3)

Front brake hose RH

(9)

Master cylinder

T2:

18 (1.8, 13.3)

(4)

Front brake hose LH

(10)

VDC control module and hydraulic control unit (VDCCM&H/U)

T3:

19 (1.9, 14)

(5)

Clamp

(11)

Front brake pipe

T4:

33 (3.4, 24.3)

(6)

Gasket

       

6. CENTER AND REAR BRAKE PIPES AND HOSES

(1)

Center brake pipe ASSY

(6)

Rear brake hose RH (Drum brake model)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

Rear brake hose LH (Drum brake model)

T1:

15 (1.5, 11.1)

(3)

Rear brake pipe ASSY

(8)

Clamp

T2:

18 (1.8, 13.3)

(4)

Rear brake hose RH (Disc brake model)

(9)

Gasket

T3:

33 (3.4, 24.3)

(5)

Rear brake hose LH (Disc brake model)

(10)

Bracket

   

7. BRAKE BOOSTER

(1)

Brake booster

   

Tightening torque:N·m (kgf-m, ft-lb)

       

T:

18 (1.8, 13.3)

8. BRAKE PEDAL

• LHD MT Model

(1)

Brake pedal ASSY

(5)

Clutch pedal pad

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

(6)

Clutch switch (cruise control)

T1:

8 (0.8, 5.9)

(3)

Brake pedal pad

(7)

Clutch switch (clutch start)

T2:

18 (1.8, 13.3)

(4)

Clutch pedal

       

• LHD AT model and RHD model

(1)

Brake pedal ASSY

(3)

Brake pedal pad

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

   

T:

18 (1.8, 13.3)