DIFFERENTIALS > General Description

SPECIFICATION

When replacing a rear differential assembly, select the correct one according to the table.

NOTE:

Using a different rear differential assembly will cause the drive train and tires to drag or emit abnormal noise.

1. REAR DIFFERENTIAL (GASOLINE ENGINE MODEL)

Model

1.5 L non-turbo

2.0 L non-turbo

4AT

5MT

4AT

5MT

Rear differential type

VA1-type

T-type

Identification

XH

T2

LSD type

—

Type of gear

Hypoid gear

Gear ratio (Number of gear teeth)

4.444 (40/9)

4.111 (37/9)

Oil capacity

0.8 L (0.8 US qt, 0.7 Imp qt)

Rear differential gear oil

GL-5

2. REAR DIFFERENTIAL (DIESEL ENGINE MODEL)

Model

Diesel turbo

6MT

Rear differential type

T-type

Identification

B2

LSD type

—

Type of gear

Hypoid gear

Gear ratio (Number of gear teeth)

3.900 (39/10)

Oil capacity

0.8 L (0.8 US qt, 0.7 Imp qt)

Rear differential gear oil

GL-5

3. IDENTIFICATION

Identification positions are shown in the following figures. For details concerning identification, refer to the “ID” section.

• T-type

(1)

Identification

• VA1-type

(1)

Identification

4. REAR DIFFERENTIAL GEAR OIL

Recommended gear oil:

GL-5 (75W-90)

CAUTION:

Each oil manufacturer has its base oil and additives. Thus, do not mix two or more brands.

(1)

Item

(2)

Rear differential gear oil

(3)

API classification

(4)

SAE viscosity No. and applicable temperature

5. SERVICE DATA

Drive pinion bearing preload (For new bearing)

Measured with spring measurement (measured at companion flange bolt hole) N (kgf, lbf)

T-type

17.7 — 38.8 (1.8 — 4.0, 4.0 — 8.7)

VA1-type

12.7 — 32.2 (1.3 — 3.3, 2.9 — 7.2)

Measured with torque wrench N·m (kgf-m, ft-lb)

T-type

0.67 — 1.47 (0.07 — 0.15, 0.49 — 1.08)

VA1-type

0.48 — 1.22 (0.05 — 0.12, 0.35 — 0.90)

Side gear backlash

mm (in)

T-type

0.10 — 0.20 (0.004 — 0.008)

VA1-type

0.05 — 0.15 (0.002 — 0.006)

Side bearing standard width

mm (in)

20.00 (0.7874)

Hypoid driven gear to drive pinion backlash

mm (in)

T-type

0.10 — 0.20 (0.004 — 0.008)

VA1-type

0.10 — 0.15 (0.004 — 0.006)

Hypoid driven gear runout on its back surface

mm (in)

0.05 (0.002)

6. ADJUSTING PARTS

• T-type

Preload adjusting spacer

Part No.

Length mm (in)

383695201

56.2 (2.213)

383695202

56.4 (2.220)

383695203

56.6 (2.228)

383695204

56.8 (2.236)

383695205

57.0 (2.244)

383695206

57.2 (2.252)

Preload adjusting washer

Part No.

Thickness mm (in)

383705200

2.59 (0.1020)

383715200

2.57 (0.1012)

383725200

2.55 (0.1004)

383735200

2.53 (0.0996)

383745200

2.51 (0.0988)

383755200

2.49 (0.0980)

383765200

2.47 (0.0972)

383775200

2.45 (0.0965)

383785200

2.43 (0.0957)

383795200

2.41 (0.0949)

383805200

2.39 (0.0941)

383815200

2.37 (0.0933)

383825200

2.35 (0.0925)

383835200

2.33 (0.0917)

383845200

2.31 (0.0909)

Pinion height adjusting washer

383495200

3.09 (0.1217)

383505200

3.12 (0.1228)

383515200

3.15 (0.1240)

383525200

3.18 (0.1252)

383535200

3.21 (0.1264)

383545200

3.24 (0.1276)

383555200

3.27 (0.1287)

383565200

3.30 (0.1299)

383575200

3.33 (0.1311)

383585200

3.36 (0.1323)

383595200

3.39 (0.1335)

383605200

3.42 (0.1346)

383615200

3.45 (0.1358)

383625200

3.48 (0.1370)

383635200

3.51 (0.1382)

383645200

3.54 (0.1394)

383655200

3.57 (0.1406)

383665200

3.60 (0.1417)

383675200

3.63 (0.1429)

383685200

3.66 (0.1441)

Side gear thrust washer (model without LSD)

383445201

0.75 — 0.80 (0.0295 — 0.0315)

383445202

0.80 — 0.85 (0.0315 — 0.0335)

383445203

0.85 — 0.90 (0.0335 — 0.0354)

Side retainer shim

383475201

0.20 (0.0079)

383475202

0.25 (0.0098)

383475203

0.30 (0.0118)

383475204

0.40 (0.0157)

383475205

0.50 (0.0197)

• VA1-type

Preload adjusting spacer

Part No.

Length mm (in)

32288AA040

52.3 (2.059)

32288AA050

52.5 (2.067)

31454AA100

52.6 (2.071)

32288AA060

52.7 (2.075)

31454AA110

52.8 (2.079)

32288AA070

52.9 (2.083)

31454AA120

53.0 (2.087)

32288AA080

53.1 (2.091)

32288AA090

53.3 (2.098)

Preload adjusting washer

Part No.

Thickness mm (in)

38336AA000

1.500 (0.0591)

38336AA120

1.513 (0.0596)

38336AA010

1.525 (0.0600)

38336AA130

1.538 (0.0606)

38336AA020

1.550 (0.0610)

38336AA140

1.563 (0.0615)

38336AA030

1.575 (0.0620)

38336AA150

1.588 (0.0625)

38336AA040

1.600 (0.0630)

38336AA160

1.613 (0.0635)

38336AA050

1.625 (0.0640)

38336AA170

1.638 (0.0645)

38336AA060

1.650 (0.0650)

38336AA180

1.663 (0.0655)

38336AA070

1.675 (0.0659)

38336AA190

1.688 (0.0665)

38336AA080

1.700 (0.0669)

38336AA200

1.713 (0.0674)

38336AA090

1.725 (0.0679)

38336AA210

1.738 (0.0684)

38336AA100

1.750 (0.0689)

38336AA220

1.763 (0.0694)

38336AA110

1.775 (0.0699)

Pinion height adjusting washer

32295AA200

0.150 (0.0059)

32295AA210

0.175 (0.0069)

32295AA220

0.200 (0.0079)

32295AA230

0.225 (0.0089)

32295AA240

0.250 (0.0098)

32295AA250

0.275 (0.0108)

Side gear thrust washer

803135011

0.925 — 0.950 (0.0364 — 0.0374)

803135012

0.950 — 0.975 (0.0374 — 0.0384)

803135013

0.975 — 1.000 (0.0384 — 0.0394)

803135014

1.000 — 1.025 (0.0394 — 0.0404)

803135015

1.025 — 1.050 (0.0404 — 0.0413)