FUEL INJECTION (FUEL SYSTEMS)(H4DO 1.5) > Fuel Delivery and Evaporation Lines

INSTALLATION

Be careful of the following points when performing installation in the reverse order of removal.

1. CONNECTING THE QUICK CONNECTOR ON FUEL LINE

CAUTION:

• Make sure there are no damage or dust on connections. If necessary, clean seal surface of pipe.

(A)

When removed using ST

(B)

When removed without using ST

(a)

Seal surface

(b)

Pipe

• When reusing the retainer, make sure that neither scratches nor deformation exist on the retainer. If it is faulty, use a new part.

1. Connect the quick connector to pipe.

CAUTION:

• Make sure that the quick connector is securely connected.

(A)

Quick connector

(B)

Retainer

(C)

Pipe

• Make sure the two retainer pawls are engaged in their mating positions in the quick connector.

• Be sure to inspect tubes and their connections for any leakage of fuel.

• To connect the connector, hold (d) shown in the figure and push in axial direction.

• When connecting the connector, do not bend or twist the tube forcibly. If the tube is bent, replace with a new part.

(A)

When removed using ST

(B)

When removed without using ST

(a)

Quick connector

(b)

Retainer

(c)

Pipe

(d)

Connector holding position

2. CONNECTING THE FUEL DELIVERY HOSE

Connect the fuel delivery hose as shown in the figure.

CAUTION:

• If the connection portion has a spool or stopper, do not allow the end of the hose to bend or ride over by inserting the hose too deep.

• Be sure to inspect hoses and their connections for any leakage of fuel.

Tightening torque:

1.25 N·m (0.1 kgf-m, 0.9 ft-lb)

L1: 2.5±1.5 mm (0.098±0.059 in)

L2: 22.5±2.5 mm (0.886±0.098 in)

(1)

When there is a spool or bump

(2)

When there is no spool or bump

(3)

Pipe

(4)

Spool or bump

(5)

Clamp

(6)

Hose

3. CONNECTING THE EVAPORATION HOSE

Connect the evaporation hose to the pipe with an overlap of 15 to 20 mm (0.59 to 0.79 in).

L = 17.5±2.5 mm (0.689±0.098 in)

(1)

Hose

(2)

Clip

(3)

Pipe