FUEL INJECTION (FUEL SYSTEMS)(H4DO 1.5) > Fuel Tank

INSTALLATION

1. Support the fuel tank with a transmission jack, set the fuel tank in place, and temporarily tighten the bolts of the fuel tank band.

WARNING:

A helper is required to perform this work.

2. Securely insert the fuel filler hose (A) and air vent hose (B) into the spool, then attach the clamp or clip as shown in the figure.

Tightening torque:

2.5 N·m (0.3 kgf-m, 1.8 ft-lb)

(1)

Hose

(2)

Clamp or clip

(3)

Spool

(4)

Pipe

3. Connect the two-way valve hose (A) and two-way valve drain hose (B) to two-way valve.

4. Tighten the bolts of the fuel tank band in the order shown in the figure.

Tightening torque:

33 N·m (3.4 kgf-m, 24.3 ft-lb)

5. Install the rear suspension assembly.

WARNING:

A helper is required to perform this work.

(1) Support the rear suspension assembly with a transmission jack.

(2) Support the rear suspension assembly and install the rear suspension assembly to the body.

Tightening torque:

T1: 70 N·m (7.1 kgf-m, 51.6 ft-lb)

T2: 145 N·m (14.8 kgf-m, 106.9 ft-lb)

(3) Install the rear shock absorber to the rear suspension arm.

NOTE:

Use a new self-locking nut.

Tightening torque:

120 N·m (12.2 kgf-m, 88.5 ft-lb)

6. Install the rear vehicle height sensor and connect the rear vehicle height sensor connector. (model with auto headlight beam leveler, left side only)

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

7. Connect canister drain hose (B) to canister drain connector (A). (Model without drain separator)

8. Install the parking brake cable clamp to the body.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

9. Connect the connector to the rear ABS wheel speed sensor.

10. Install the heat shield cover.

Tightening torque:

18 N·m (1.8 kgf-m, 13.3 ft-lb)

11. Install the fuel tank protector.

Tightening torque:

Nut: 9 N·m (0.9 kgf-m, 6.6 ft-lb)
Bolt: 18 N·m (1.8 kgf-m, 13.3 ft-lb)

12. Install the propeller shaft. (AWD model)

13. Install the rear exhaust pipe and muffler.

14. Lower the vehicle.

15. Connect the parking brake cable to the parking brake assembly.

16. Install the rear hub unit and rear drum brake assembly. (FWD model)

17. Install the rear disc brake assembly. (AWD model)

Tightening torque:

66 N·m (6.7 kgf-m, 48.7 ft-lb)

18. Install the rear brake hose bracket to the rear housing.

Tightening torque:

33 N·m (3.4 kgf-m, 24.3 ft-lb)

19. Attach the rear ABS wheel speed sensor to the rear housing.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

20. Install the rear wheels.

Tightening torque:

100 N·m (10.2 kgf-m, 73.8 ft-lb)

21. Connect the quick connector of the fuel delivery tube (A).

22. Install the service hole cover of fuel sub level sensor.

23. Attach the service hole cover of the fuel pump, and attach the connector and clip.

(A)

Connector

(B)

Clip

(C)

Screw

(D)

Grommet

24. Install the rear seat cushion.

25. Connect the battery ground terminal.

26. Inspect the wheel alignment and adjust if necessary.

27. Perform reinitialization of the auto headlight beam leveler system. (model with auto headlight beam leveler)