MECHANICAL(H4DO 2.0) > Engine Assembly

INSTALLATION

1. Install the engine mounting onto the engine.

Tightening torque:

35 N·m (3.6 kgf-m, 25.8 ft-lb)

2. Apply a small amount of grease to splines of main shaft. (MT model)

Grease:

NICHIMOLY N-130 or equivalent

3. Position the engine in engine compartment and align it with transmission.

NOTE:

Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.

4. Tighten the bolts which hold upper side of transmission to engine.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

• AT model

• MT model

5. Remove the lifting device and wire ropes.

6. Remove the garage jack.

7. Install the pitching stopper.

Tightening torque:

T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)

8. Remove the ST from torque converter clutch case. (AT model)

NOTE:

Be careful not to drop the ST into the torque converter clutch case when removing the ST.

ST    498277200 STOPPER SET

9. Install the starter.

10. Install the torque converter clutch to drive plate. (AT model)

(1) Insert the wrench into the crank pulley bolt and rotate the crank pulley to install the bolts which hold torque converter clutch to drive plate.

NOTE:

Be careful not to drop bolts into the torque converter clutch case.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

(2) Fit the plug to service hole.

(3) Install the throttle body. (Euro 5 model)

(4) Install the manifold absolute pressure sensor. (Euro 5 model)

11. Install the power steering pump onto the engine.

(1) Install the power steering pump.

Tightening torque:

Refer to “COMPONENT” of “Power Steering” for the tightening torque.

(2) Connect the power steering pump switch connector.

(3) Install and adjust the front side belt.

12. Lift up the vehicle.

13. Install the bolts and nuts which hold lower side of the transmission to engine.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

• AT model

• MT model

14. Install the nuts which hold the engine mounting to the crossmember.

Tightening torque:

85 N·m (8.7 kgf-m, 62.7 ft-lb)

15. Connect the ground cable.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

16. Install the front exhaust pipe.

17. Lower the vehicle.

18. Connect the following hoses.

(1) Fuel delivery hose and evaporation hose

Tightening torque:

1.25 N·m (0.1 kgf-m, 0.9 ft-lb)

(2) Heater inlet hose and heater outlet hose

(3) Brake booster vacuum hose

19. Connect the following connectors and terminals.

(1) Engine harness connectors

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

(2) Generator connector and terminal

Tightening torque:

15 N·m (1.5 kgf-m, 11.1 ft-lb)

(3) A/C compressor connector (model with A/C)

20. Install the air intake chamber stay. (except for Euro 5 model)

Tightening torque:

16 N·m (1.6 kgf-m, 11.8 ft-lb)

21. Install the A/C pressure hoses. (model with A/C)

22. Install the radiator.

23. Install the under cover.

24. Install the air cleaner case.

25. Install the air intake chamber. (except for Euro 5 model)

26. Install the air intake boot assembly. (Euro 5 model)

27. Install the air intake duct.

28. Install the battery.

29. Fill engine coolant.

30. Check the ATF level and replenish it if necessary. (AT model)

31. Charge the A/C system with refrigerant. (model with A/C)

32. Install the V-belt cover.

Tightening torque:

13 N·m (1.3 kgf-m, 9.6 ft-lb)

33. Change the bolt installation position from (B) to (A), then close the front hood.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)