PRE-DELIVERY INSPECTION

PRE-DELIVERY INSPECTION (PDI) PROCEDURE

Static Checks Just After Vehicle Receipt

Operation

Check point

1. Appearance

(1) If the vehicle is covered with protective coating, visually check the vehicle body for damage and dents. If the protective coating has been removed, visually check the body painted area for damage or stains in detail.

(2) Visually check the glass and light lenses for any damage, cracks or excessive gaps between body sheet metal.

(3) Visually check the exterior parts for any damage.

(4) Check the instrument panel, console and trim for stains or dirt.

2. Tire

(1) Check the tires for damage, defective, and dents on wheels.

(2) Check the tire air pressure.

3. Fuse installation

If the vehicle is about to be delivered to customer, attach a back-up fuse.

4. Door lock/unlock and open/close operations

(1) Using the key, check the door can be locked or unlocked normally.

(2) Open and close all doors to check that there are no defective.

(3) Operate the power door lock switch to check that the door (rear gate) is locked and unlocked normally.

5. Double lock

Check that double lock operates normally.

6. Child safety lock system

Check the child safety lock system operates normally.

7. Trunk lid open/close operations

(1) Operate the trunk lock release lever to check that the trunk lid opens normally.

(2) Open and close the trunk lid to check that there are no problems.

8. Rear gate open/close operations

(1) Check if the rear gate can be unlocked normally through the emergency hole. (except for model with double lock)

(2) Open and close the rear gate to see that there are no problems.

9. Fuel lid opener lock release lever

Operate the fuel lid opener to check that the fuel filler lid can be unlocked normally.

10. Accessories

Check that the following accessories are provided.

• Owner’s manual

• Warranty booklet

• Maintenance note

• Spare key

• Key number plate

• Security ID plate

• Jack

• Jack handle

• Tool set

• Spare tire (gasoline engine model)

• Tire repair kit (diesel engine model)

• Towing hook

11. Front hood lock release system

Operate the front hood lock release lever to check that the front hood is unlocked normally.

12. Battery

Check the battery terminals for any abnormal conditions such as rust and trace of battery fluid leaks.

13. Brake fluid

Check that the fluid level is normal.

14. Engine oil

Check that the oil level is normal.

15. Transmission gear oil

Check that the transmission gear oil level is normal.

16. AT front differential oil

Check that the AT front differential oil level is normal.

17. Engine coolant

Check that the engine coolant level is normal.

18. Clutch fluid

Check that the clutch fluid level is normal.

19. Window washer fluid

Check that the window washer fluid level is normal.

20. Front hood latch

Check that the front hood is closed and locked normally.

21. Keyless entry system

Check that the keyless entry system operates normally.

22. Keyless access system

Check that the keyless access function operates normally.

23. Seat

(1) Check the seat surfaces for stains or dirt.

(2) Check the seat installation conditions and functionality.

24. Seat belt

Check the seat belt installation conditions and functionality.

Checks with the Engine Running

Operation

Check point

25. Delivery (test) mode connector

Check that the delivery (test) mode connector is separated.

26. Immobilizer system

(1) Check that the engine starts with all keys that are equipped on vehicle.

(2) 60 seconds after turning ignition switch from ON to ACC or OFF, or immediately after removing the key, check that the security indicator light is blinking.

27. Push button start

Using the access key included with the vehicle, check that the engine starts and stops using the push button start function.

28. Starting condition

Start the engine and check that the engine starts smoothly.

29. Exhaust system

Check that the exhaust noise is normal and no leaks are found.

30. Indicator and warning lights

Check that all indicator lights and warning lights operate normally.

31. Heater & ventilation

Check that the heater & ventilation system operates normally.

32. Air conditioner

Check that the air conditioner operates normally.

33. Clock

Check that the clock operates normally.

34. Audio

Check the radio, CD player and AUX for normal operation.

35. Navigation

Check the navigation and AUX for normal operation.

36. Front accessory power supply socket

Check that the front accessory power supply socket operates normally.

37. Lighting system

Check that the lighting system operates normally.

38. Window washer

Check that the window washer system operates normally.

39. Headlight washer

Check that the headlight washer system operates normally.

40. Wiper

Check that the wiper system operates normally.

41. Power window

Check that the power window operates normally.

42. Sunroof

Check that the sunroof operates normally.

43. Outer mirror

Check that the outer mirror operates normally.

Dynamic Test with the Vehicle Running

Operation

Check point

44. Brake test

Check the foot brake for normal operations.

45. Parking brake

Check the parking brake for normal operations.

46. AT shift control

Check that the AT shift patterns are correct.

47. Cruise control

Check that the cruise control system operates normally.

Checks after Dynamic Test

Operation

Check point

48. ATF level

Check that the ATF level is correct.

49. Power steering system

• For the hydraulic power steering model, check that the power steering fluid level is normal.

• For the electric power steering model, check that the steering warning light illuminates and goes off normally.

50. Fluid leakage

Check for fluid/oil leaks.

51. Water leakage

Spray the vehicle with water and check for water leaks.

52. Appearance 2

(1) Remove the protective coating (if equipped).

(2) Check the body paints for damage and stain.

(3) Visually check the exterior parts for any damage.

1. APPEARANCE

• If the vehicle is covered with protective coating, visually check the vehicle body for damage and dents.

• If the protective coating has been removed, visually check the body painted area for damage or stains in detail and repair as necessary.

• Check the window glass, door glass, and light lenses for any cracks or damage and replace the parts as necessary.

• Check the exterior parts, such as the grilles and door knobs for damage or loss of gloss and replace the parts as necessary.

• Check the instrument panel, console and trim for stains or dirt.

2. TIRE

• Check the tires for damage, defective, and dents on wheels.

• Check the tire size, spare tire and tire air pressure described on the tire air pressure label (driver’s side).

3. FUSE INSTALLATION

Fuses for the back-up circuit have been removed to prevent battery discharge. If the vehicle is about to be delivered to the customer, attach a 20 A fuse (A) as shown in the figure.

4. DOOR LOCK/UNLOCK AND OPERATIONS

1. Using the key, lock and unlock the door several times to check for normal operation. Open and close the door several times for smooth movement.

• LHD model

(A)

Unlock

(B)

Lock

• RHD model

(A)

Unlock

(B)

Lock

2. Close the door of driver seat completely, and place the door lock knob (A) to the lock position. Then pull the inner remote (B) to ensure that doors will not open. For other doors, place the door lock knob (A) to lock position and then pull the inner remote (B) to ensure that doors will not open.

(A)

Door lock knob

(B)

Inner remote

3. Press the driver’s side power door lock switch to lock side. Check that all doors including rear gate are locked.

4. Press the driver’s side power door lock switch to unlock side. Check that all doors including rear gate are unlocked.

5. DOUBLE LOCK

1. Fully open all windows.

2. Remove the key.

3. Lock the doors using the key or keyless transmitter.

4. Check that all doors including rear gate are not unlocked when pressing the power door lock switch to unlock side.

5. Place the door lock knob to the unlock position, then pull inner remote to ensure that doors will not open. For other doors, ensure that the doors will not open.

6. When the ignition switch is turned to ON under double lock condition, check that all the doors are released from double lock unlocked and the rear gate is unlocked.

6. CHILD SAFETY LOCK

1. Set the child safety lock on both rear doors to the lock position.

2. Close the rear doors completely.

3. Check that the lock levers of the rear doors are in the unlock position. Then, pull inner remote of rear doors to ensure that doors will not open.

4. Pull the outer handles to ensure that doors will open.

(A)

Unlock

(B)

Lock

(C)

Child safety lock

7. TRUNK LID OPEN/CLOSE OPERATIONS

1. Operate the trunk lock release lever to check that the trunk lid opens.

2. Open and close the trunk lid several times for smooth movement.

8. REAR GATE OPEN/CLOSE OPERATIONS

1. Check that the rear gate opens when you press the release switch.

2. Open and close the rear gate several times for smooth movement.

3. Operate the rear gate lever to check that the rear gate is unlocked normally.

• MODEL WITHOUT DOUBLE LOCK

1. Remove the cover inside the rear gate.

2. Operate the lever using a tool to check that the rear gate is unlocked normally.

• MODEL WITH DOUBLE LOCK

Remove the screws and caps using a tool and operate the lever, and check that lock can be unlocked normally. After inspection, reinstall cap.

9. FUEL LID OPENER LOCK RELEASE LEVER

Operate the fuel lid opener to check that the fuel filler lid opens normally. Check that the filler cap is securely closed.

10. ACCESSORY

Check that the following accessories are provided.

• Owner’s manual

• Warranty booklet

• Maintenance note

• Spare key

• Key number plate

• Security ID plate

• Jack

• Jack handle

• Tool set

• Spare tire (gasoline engine model)

• Tire repair kit (diesel engine model)

• Towing hook

4 door

(A)

Jack handle

(B)

Tool set

(C)

Spare tire

(D)

Jack

(E)

Towing hook

5 door

(A)

Jack

(B)

Jack handle

11. FRONT HOOD LOCK RELEASE SYSTEM

Operate the front hood release knob (A) to check that the front hood is unlocked normally.

Operate the lever (A) and check that the front hood is opened normally.

12. BATTERY

Check the battery terminals to make sure that there are no rust or corrosions due to fluid leaks. Check that the battery caps are securely tightened.

(A)

Cap

(B)

Upper level

(C)

Lower level

13. BRAKE FLUID

Check the brake fluid amount. If the amount is insufficient, carry out a brake line test to identify brake fluid leaks and check the brake operation. After that, refill the brake fluid tank with the specified type of fluid.

CAUTION:

If the brake fluid is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire.

14. ENGINE OIL

CAUTION:

If the engine oil is spilt over exhaust pipe or the under cover, wipe it off with cloth to avoid emitting smoke or causing a fire.

1. Gasoline engine model

(1) Park the vehicle on a level surface.

(2) Remove the oil level gauge and wipe away the oil.

(3) Reinsert the oil level gauge all the way. Be sure that the oil level gauge is correctly inserted and properly orientated.

(4) Pull out the oil level gauge again, and check the oil level. If the engine oil level is below “L” line, add oil to bring the level up to “F” line.

(5) Start the engine, and spread the oil in engine room.

(6) After turning off the engine, wait a few minutes for the oil to return to the oil pan before checking the oil level.

NOTE:

• Just after driving or while the engine is warm, engine oil level shows in the range between the “F” line and the notch mark. This is caused by thermal expansion of engine oil.

• To prevent overfilling of engine oil, do not add oil above “F” line when the engine is cold.

• Non-turbo engine model

(A)

Engine oil level gauge

(B)

Engine oil filler cap

(C)

“F” line

(D)

“L” line

(E)

Approx. 1 L (1.1 US qt, 0.9 Imp qt)

(F)

Notch mark

• Gasoline turbo model

(A)

Oil level gauge

(B)

Engine oil filler cap

(C)

“F” line

(D)

“L” line

(E)

Approx. 1 L (1.1 US qt, 0.9 Imp qt)

(F)

Notch mark

2. Diesel engine model

(1) Drive the vehicle for 5 — 10 km (3 — 6 miles) and raise the engine coolant temperature until the indicator of water temperature (blue) goes off.

(2) Park the vehicle on a level surface.

(3) Stop the engine and leave it for five minutes.

(4) Remove the oil level gauge and wipe away the oil.

(5) Reinsert the oil level gauge all the way. Be sure that the oil level gauge is correctly inserted and properly orientated.

(6) Pull out the oil level gauge again, and check the oil level. If the engine oil level is below “L” line, add oil to bring the level up to “F” line.

(7) Drive the vehicle for 5 — 10 km (3 — 6 miles) and raise the engine coolant temperature until the indicator of water temperature (blue) goes off.

(8) Park the vehicle on a level surface.

(9) Stop the engine and leave it for five minutes.

(10) Check the engine oil level.

NOTE:

• To prevent overfilling of engine oil, do not add oil above “F”.

(A)

Oil level gauge

(B)

Engine oil filler cap

(A)

“F” line

(B)

“L” line

(C)

Approx. 1 L (1.1 US qt, 0.9 Imp qt)

15. TRANSMISSION GEAR OIL

Check the transmission gear oil amount. If the amount of oil is insufficient, check that no leaks are found. Then add the necessary amount of the specified transmission gear oil.

CAUTION:

If gear oil is spilt over the exhaust pipe, wipe it off with a cloth to avoid emitting smoke or causing a fire.

• 5MT gasoline engine model

(A)

Oil level gauge

(B)

Upper level

(C)

Lower level

• 6MT diesel engine model

(A)

Oil level gauge

(B)

Upper level

(C)

Lower level

16. AT FRONT DIFFERENTIAL OIL

Check the AT front differential oil amount. If the amount of oil is insufficient, check that no leaks are found. Then, add the necessary amount of the specified AT front differential oil.

CAUTION:

If gear oil is spilt over the exhaust pipe, wipe it off with a cloth to avoid emitting smoke or causing a fire.

(A)

Oil level gauge

(B)

Upper level

(C)

Lower level

17. ENGINE COOLANT

Check the coolant amount on the reservoir. If the amount of engine coolant is insufficient, check that no leaks are found. Then, add the necessary amount of coolant with the specified concentration.

CAUTION:

If the coolant is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire.

18. CLUTCH FLUID

Check the clutch fluid amount. If the amount of the fluid is insufficient, check that no leaks are found. Then, add the necessary amount of the specified fluid.

CAUTION:

If the clutch fluid is spilt over the exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire.

(A)

Reservoir tank

(B)

MIN. level

(C)

MAX. level

19. WINDOW WASHER FLUID

Check the window washer fluid amount. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of washer fluid.

20. FRONT HOOD LATCH

Close the front hood. Check that the front hood is completely latched.

21. KEYLESS ENTRY SYSTEM

Perform the following procedures to check the operation of keyless entry system.

1. Fully open all the door windows.

2. Remove the key from the ignition switch and close all the doors including rear gate.

3. Press the trunk open button (except for EK and ER models), or the “” button (EK and ER models) for one second or more. Check if the trunk is unlocked and the hazard light blinks twice. (Sedan model)

• LHD model and Australian model

• RHD model (except for Australian model)

4. Press the “” button on the keyless transmitter with the trunk lock opened. Check if all doors are locked, hazard light blinks five times and warning shows trunk open.

5. Press the trunk open button (LHD model and Australian model) momentarily. Check if the rear gate is unlocked and the hazard light blinks twice. (Wagon model)

• LHD model and Australian model

6. Press the “” button on the keyless transmitter momentarily. Check if all doors are locked and hazard light blinks once.

• LHD model and Australian model

• RHD model (except for Australian model)

7. Press the “” button on the keyless transmitter momentarily. Check if the rear gate is unlocked and the hazard light blinks twice. (Except for model with double lock)

8. Press the “” button on the keyless transmitter momentarily. Check if only the driver’s door is unlocked and the hazard light blinks twice. Press the “” once and press it again within 5 seconds. Check if the rear gate is unlocked and the hazard light blinks twice. (Model with double lock)

• LHD model and Australian model

• RHD model (except for Australian model)

9. Close all the doors and rear gate, and press the “” button on the keyless transmitter. Press “” button on the keyless transmitter, then wait for 30 seconds. Check that all the doors and the rear gate are automatically locked. (Except for model with double lock)

10. Press the rear gate open button once. Check if the rear gate is unlocked and the hazard light blinks twice.

22. KEYLESS ACCESS SYSTEM

NOTE:

The following inspections show the initial settings. When the settings are different from the initial settings, use Subaru Select Monitor to check the details of each setting for inspections.

• While carrying the access key, check that the room light illuminates when you move close to the front door handles of a vehicle in which all doors are locked.

• While carrying the access key, check that all doors unlock and lock, and the hazard lights flash when you press the door lock/unlock button or rear gate lock/unlock button.

NOTE:

• Rear gate unlocking means, when you press the rear gate opener button it can open the rear gate without access key.

• Rear gate locking means, when you press the rear gate opener button it can not open the rear gate without access key.

• The hazard lights flash twice when unlocking.

• The hazard lights flash once when locking.

• While carrying the access key, check that the all doors/rear gate are locked and the hazard lights flash once when you press the rear lock button.

• While carrying the access key, check that the rear gate unlocked with another doors and the hazard lights flash twice when you press the rear gate opener button of a vehicle in which all doors are locked.

• While rear gate is unlocked, check that the rear gate opens when the rear gate opener button is pressed whether you carry an access key or not.

(A)

Rear lock button

(B)

Rear gate opener button

• With all doors and the rear gate closed, and carrying the access key, check that all doors lock automatically 30 seconds after pressing the door front request switch. (Except for model with double lock)

• If the select unlock function is selected in customization, check that only the drivers door unlocks when unlock button of the access key is pressed.

• With select unlock, press the unlock button within five seconds after unlocking only the drivers door, and check that all doors and the rear gate unlock.

• Manually operate the access key button to check the lock/unlock of doors and rear gate, and the flashing of hazard lights.

(A)

Lock button

(B)

Unlock button

(C)

Rear gate unlock button

• Check the mechanical key attached to the access key can be used for locking/unlocking.

(A)

Mechanical key

• With the access key in the vehicle, check that warning buzzer sounds and locking does not occur when you press the door lock/unlock button or rear gate lock/unlock button (lock).

CAUTION:

Remove the mechanical key from the access key and hold the mechanical key.

• After the access key is carried into the vehicle while the engine is stopped, when the driver’s door glass is fully opened, and the lock button of the access key is pressed, the door is locked. Then check that the warning buzzer sounds and locking occurs. (Model with double lock)

CAUTION:

• Check with the door glass fully opened.

• For China model, check that the exterior buzzer does not sound.

23. SEAT

1. Check the seat surfaces for stains or dirt.

2. Check that each seat functions properly in sliding and reclining. Check all available functions of the rear seat such as a trunk-through.

24. SEAT BELT

1. Pull out the seat belt and then release it. Check that the belt retracts smoothly.

2. For the seat belt with ALR system, check that the function operates normally.

25. DELIVERY (TEST) MODE CONNECTOR

1. Turn the ignition switch to ON and check that the malfunction indicator light starts blinking.

2. If the light blinks, return the ignition key to LOCK.

3. Disconnect the delivery (test) mode connector located at the back of passenger’s side floor.

4. Then, turn the ignition key to ON again.

5. If the malfunction indicator light blinks even though the delivery (test) mode connector is disconnected, carry out an engine diagnosis.

6. Put in the disconnected delivery (test) mode connector behind the ECM protector.

(A)

Delivery (test) mode connector

(B)

ECM protector

26. IMMOBILIZER SYSTEM

1. Check that the engine starts with all keys that are equipped on vehicle.

2. 60 seconds after turning ignition switch from ON to ACC or OFF, or immediately after removing the key, check that the immobilizer indicator light blinking.

NOTE:

If malfunctions occur, refer to “IMMOBILIZER (DIAGNOSIS)”.

27. PUSH BUTTON START

• AT MODEL

1. Get into the vehicle while carrying the access key, with the vehicle in P range and the brake pedal OFF, and check that every time the push button ignition switch is pressed, that it cycles through ACC → IGN ON → IGN OFF, and the indicator light for the push button ignition switch is illuminated in orange.

2. Get into the vehicle while carrying the access key, with the vehicle in P range and the brake pedal ON, check that the indicator light for the push button ignition switch is illuminated in green.

3. Get into the vehicle while carrying the access key, with the vehicle in P range and the brake pedal ON, check that the engine starts when you press the push button ignition switch.

4. With the vehicle stopped, the engine running and in P range, check that the engine stops and the power turns off when you press the push button ignition switch.

5. With the vehicle stopped, the engine running and in N range, check that the engine stops when you press the push button ignition switch, and cycles through ACC → IGN ON each time you press the push button ignition switch.

• MT MODEL

1. Get into the vehicle while carrying the access key, with the clutch pedal OFF, and check that every time the push button ignition switch is pressed, that it cycles through ACC → IGN ON → IGN OFF, and the indicator light for the push button ignition switch is illuminated in orange.

2. Get into the vehicle while carrying the access key, with the clutch pedal ON, check that the indicator light for the push button ignition switch is illuminated in green.

3. Get into the vehicle while carrying the access key, with the clutch pedal ON, check that the engine starts when you press the push button ignition switch.

4. With the vehicle stopped and the engine running, check that the engine stops when you press the push button ignition switch.

28. STARTING CONDITION

Start the engine and check that the engine starts smoothly. If the battery voltage is low, recharge or replace the battery. If any noises are observed, immediately stop the engine and check and repair the abnormal components.

NOTE:

For diesel engine model, if the vehicle is out of gas and the engine does not start, after fuel supply, press the priming pump until it can not be pressed further, and then start the engine again.

29. EXHAUST SYSTEM

Listen to the exhaust noise to see if no noises are observed. Check for exhaust leaks.

30. INDICATOR AND WARNING LIGHTS

Check that all the indicator and warning lights are operating normally.

31. HEATER & VENTILATION

Operate the heater & ventilation system to check for normal airflow outlet control, air inlet control, airflow capacity and heating performance.

32. AIR CONDITIONER

Operate the air conditioner. Check that the A/C compressor operates normally and enough cooling is provided.

NOTE:

Idle the engine and operate the air conditioner for 5 minutes to prevent insufficient lubrication of air conditioner system.

33. CLOCK

Check the clock for normal operations and enough accuracy.

34. AUDIO

1. Check the radio for full functionality and normal noise level. Check the CD unit and AUX operations.

2. Check that AUX is installed into console without clearance.

35. NAVIGATION SYSTEM

1. Operate the navigation system and check that he current location is displayed.

2. Check the radio functions properly and the noise level is normal. Check the CD unit and AUX operations.

3. Check that AUX is installed into console without clearance.

36. FRONT ACCESSORY POWER SUPPLY SOCKET

Check the operation of the front accessory power supply socket.

37. LIGHTING SYSTEM

• Check the headlight operation.

1. Insert the key (keyless entry model) or turn ACC switch to ON (smart entry model), and then turn the headlight switch to ON to check that the headlights illuminate.

2. With the headlight switch ON, remove the key (keyless entry model) or turn ACC switch to OFF (smart entry model) to check that the headlights go off.

3. Turn the headlight switch from OFF to ON with the key removed to check that the headlights illuminate.

• Check the stop light operation.

• Check other lights for normal operations.

• For vehicles with manual headlight beam leveler, check that the leveler operates normally.

38. WINDOW WASHER

1. Make sure the nozzle and hose are not clogged.

2. Make sure the hose is not bent.

3. Check that the window washer system injects washer fluid to the specified area of the windshield shown in the figure.

Front spray position:

A: 250 mm (9.8 in)

B: 315 mm (12.4 in)

Rear spray position:

5 door model

A: 140 mm (5.5 in)
B: 70°

39. HEADLIGHT WASHER

Turn the ignition switch and the headlights ON. Check that the headlight washer operates when the front wiper washer switch has been ON for 0.6 seconds (approximately 1 second).

NOTE:

The headlight washer does not operate if the front wiper washer switch is turned OFF within 0.6 seconds.

40. WIPER

Check the front and rear wipers for normal operations.

41. POWER WINDOW

Operate the power window switches one by one to check that each of the power windows goes up and down without noises.

42. SUNROOF

Check that the sunroof operates normally.

43. OUTER MIRROR

Check that the remote control mirror operates normally. For models with electric retraction outer mirror, check that the retracting function operates normally.

44. BRAKE TEST

Check the foot brake for normal operations.

NOTE:

For the models with brake assist system, the following phenomena occur when brake pedal is depressed. This indicates that the brake assist system is functioning properly, not a malfunction.

• When the brake pedal is depressed hard or rapidly, the pedal becomes soft.

• When the brake pedal is depressed hard or rapidly, a “clonk” is heard.

45. PARKING BRAKE

Check the parking brake for normal operations.

When pulling the parking brake lever with force of 200 N (20 kgf, 45 lbf), check that the lever stroke of parking brake lever is at 7 to 8 notches.

46. AT SHIFT CONTROL

1. Turn the ignition switch to ON.

2. While brake pedal is not depressed, check if the select lever does not move from “P” range.

3. While brake pedal is depressed, check if the select lever moves from “P” range.

4. Set the select lever to other than “P” range.

5. When the ignition switch is turned to OFF, check if the ignition key switch cannot be removed.

6. Set the AT selector lever to each gear position and check the shifting while driving the vehicle.

Selector position

Gear position

1st

2nd

3rd

4th

D

OK

OK

OK

OK

SPORT shift

OK

OK

OK

OK

47. CRUISE CONTROL

Operate the cruise control system. Check that the system is activated and deactivated correctly.

48. ATF LEVEL

After selecting all positions (P, R, N, D), set the select lever in “P” range. Idle the engine for 1 or 2 minutes, and measure the ATF level. If the amount is insufficient, check that no leaks are found. Then, add the necessary amount of the specified ATF.

CAUTION:

If the ATF is spilt over exhaust pipe, wipe it off with cloth to avoid emitting smoke or causing a fire.

(A)

Level gauge

(B)

ATF level range at “HOT” [70 — 80°C (158 — 176°F)]

(C)

Upper level

(D)

Lower level

(E)

ATF level range at “COLD” [20 — 30°C (68 — 86°F)]

49. POWER STEERING FLUID LEVEL

• For the hydraulic power steering model, check that the power steering fluid level is normal. If insufficient, check for leaks. Then add the necessary amount of the specified power steering fluid.

CAUTION:

If any power steering fluid is spilt over the exhaust pipe, wipe it off with a cloth to avoid emitting smoke or causing a fire.

• For electric power steering model, check the when the ignition switch to ON illuminates “STEERING”, after starting engine “STEERING” is turn off.

50. FLUID LEAKAGE

Check entire areas of the vehicle for any trace of coolant/oil/fluid leaks.

51. WATER LEAKAGE

Spray the vehicle with water using a hose and check that no water enters the passenger compartment.

• Before performing the water leakage test, remove anything that may obstruct the operation or which must be kept dry.

• Close all the windows and doors securely. Close the hood and trunk lid before starting the test.

• Connect a hose to a tap, and spray water on the vehicle. The rate of water spray must be approx. 20 to 25 L (5.3 — 6.6 US gal, 4.4 — 5.5 Imp gal) per minute.

When spraying water on areas adjacent to the floor and wheel house, increase the pressure. When spraying water on areas other than the floor and wheel house, decrease the pressure. But the force of water must be made strong occasionally by pressing the end of the hose.

NOTE:

Be sure to keep the hose at least 10 cm (3.9 in) away from vehicle.

Check the following areas.

• Front window and body framework mating portion

• Door mating portions

• Glass mating portions

• Rear quarter window mating portions

• Rear window and body framework mating portion

• Around roof drips

If any dampness in the compartments is discovered after the water has been applied, carefully check all the areas that may have possibly contributed to the leak.

52. APPEARANCE 2

1. Check the paint after removing the paint protective coating and washing the vehicle.

NOTE:

• It is easier to remove the wrap guard using steam.

• For the vehicle left for a long time or at low temperature, sprinkle some water heated 50 — 60°C (122 — 140°F) over the vehicle to raise its surface temperature before peeling off the wrap guard. Do not use the water heated to over 60°C (140°F).

• If the adhesive remains exist on the coated surface, soak a flannel rag, etc. with a small amount of coating wax or solvent such as oil benzene and IPA, put the soaked cloth on the remains lightly, and then wipe them off with a flannel rag etc.

• Keep solvent from touching the resin or rubber parts. Do not use coating wax or solvent while the component surface temperature is high due to hot weather etc.

• If the coated surface is swollen out due to seams or moisture, expose the vehicle to the sunlight for a few hours or heat the seam and swollen portions using a dryer etc.

• Follow all the regulations concerning disposal of refuse when disposing the wrap guard.

2. Check the whole vehicle body for flaking paint, damage by transportation, corrosion, dirt, cracks or blisters.

NOTE:

• It is better to determine an inspection pattern in order to avoid missing an area, since the total inspection area is wide.

• Do not repair the body paint unless absolutely necessary. Also, if the vehicle is in need of repair to remove scratches or corroded paint, the repair area must be limited to the minimum. Re-painting and spray painting must be avoided as much as possible.

3. Check each window glass for scratches carefully. Slight damage may be removed by polishing with cerium oxide. (Fill a cup half with cerium oxide, and add warm water to it. Then agitate the content until it turns to wax. Apply this wax to a soft cloth, and polish the glass with it.)

4. Check each portion of the vehicle body and underside components for the formation of rust. If rust is discovered, remove it with sandpaper of #80 to #180 and treat the surface with rust preventive. After this treatment is completed, flush the portion thoroughly, and prepare the surface for repair painting.

5. Check each portion of body and all of the exterior parts for deformation or distortion. Also, check each light lens for cracks.

6. Peel the protective tape, vinyl wrapping and identification seal attached to the following places.

• Seat

• Door trim

• Floor carpet

• Side sill

• Back of rear view mirror

• Rear combination light lens surface

• Contact surface of the console cover front and the instrument panel