HVAC SYSTEM (HEATER, VENTILATOR AND A/C) > General Description

COMPONENT

1. HEATER COOLING UNIT

• Auto A/C model (LHD gasoline engine model)

(1)

Expansion valve

(13)

Drain hose

(25)

Aspirator

(2)

Gasket

(14)

Mode actuator

(26)

Air mix actuator

(3)

Grommet

(15)

Heater core pipe

(27)

O-ring

(4)

Case

(16)

Heater pipe cover

(28)

Mode main lever

(5)

O-ring

(17)

Heater core cover

(29)

Vent door link

(6)

Evaporator pipe

(18)

O-ring

(30)

Defroster door link

(7)

Evaporator

(19)

Clamp

(31)

Mode link

(8)

Lining

(20)

Heater core

   

(9)

Evaporator sensor

(21)

Pipe clamp

Tightening torque:N·m (kgf-m, ft-lb)

(10)

Evaporator pipe cover

(22)

Foot duct (LH)

T1:

5.0 (0.5, 3.7)

(11)

Evaporator cover

(23)

Foot duct (RH)

T2:

6.68 (0.7, 4.9)

(12)

Power transistor

(24)

Heater case

T3:

7.5 (0.76, 5.5)

• Auto A/C model (LHD diesel engine model)

(1)

Expansion valve

(16)

Heater pipe cover

(31)

Mode link

(2)

Gasket

(17)

Heater core cover

(32)

Foot duct inner (LH)

(3)

Grommet

(18)

O-ring

(33)

Mini PTC heater LH

(4)

Case

(19)

Clamp

(34)

Foot duct inner (RH)

(5)

O-ring

(20)

Heater core

(35)

Mini PTC heater RH

(6)

Evaporator pipe

(21)

Pipe clamp

(36)

PTC heater

(7)

Evaporator

(22)

Foot duct (LH)

(37)

Harness cover

(8)

Lining

(23)

Foot duct (RH)

(38)

Harness

(9)

Evaporator sensor

(24)

Heater case

   

(10)

Evaporator pipe cover

(25)

Aspirator

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Evaporator cover

(26)

Air mix actuator

T1:

5.0 (0.5, 3.7)

(12)

Power transistor

(27)

O-ring

T2:

6.68 (0.7, 4.9)

(13)

Drain hose

(28)

Mode main lever

T3:

7.5 (0.76, 5.5)

(14)

Mode actuator

(29)

Vent door link

   

(15)

Heater pipe

(30)

Defroster door link

   

• Auto A/C model (RHD gasoline engine model)

(1)

Expansion valve

(13)

Drain hose

(25)

Aspirator

(2)

Gasket

(14)

Mode actuator

(26)

Air mix actuator

(3)

Grommet

(15)

Heater core pipe

(27)

O-ring

(4)

Case

(16)

Heater pipe cover

(28)

Mode main lever

(5)

O-ring

(17)

Heater core cover

(29)

Vent door link

(6)

Evaporator pipe

(18)

O-ring

(30)

Defroster door link

(7)

Evaporator

(19)

Clamp

(31)

Mode link

(8)

Lining

(20)

Heater core

   

(9)

Evaporator sensor

(21)

Pipe clamp

Tightening torque:N·m (kgf-m, ft-lb)

(10)

Evaporator pipe cover

(22)

Foot duct (LH)

T1:

5.0 (0.5, 3.7)

(11)

Evaporator cover

(23)

Foot duct (RH)

T2:

6.68 (0.7, 4.9)

(12)

Power transistor

(24)

Heater case

T3:

7.5 (0.76, 5.5)

• Auto A/C model (RHD diesel engine model)

(1)

Expansion valve

(16)

Heater pipe cover

(31)

Mode link

(2)

Gasket

(17)

Heater core cover

(32)

Foot duct inner (LH)

(3)

Grommet

(18)

O-ring

(33)

Mini PTC heater LH

(4)

Case

(19)

Clamp

(34)

Foot duct inner (RH)

(5)

O-ring

(20)

Heater core

(35)

Mini PTC heater RH

(6)

Evaporator pipe

(21)

Pipe clamp

(36)

PTC heater

(7)

Evaporator

(22)

Foot duct (LH)

(37)

Harness cover

(8)

Lining

(23)

Foot duct (RH)

(38)

Harness

(9)

Evaporator sensor

(24)

Heater case

   

(10)

Evaporator pipe cover

(25)

Aspirator

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Evaporator cover

(26)

Air mix actuator

T1:

5.0 (0.5, 3.7)

(12)

Power transistor

(27)

O-ring

T2:

6.68 (0.7, 4.9)

(13)

Drain hose

(28)

Mode main lever

T3:

7.5 (0.76, 5.5)

(14)

Mode actuator

(29)

Vent door link

   

(15)

Heater pipe

(30)

Defroster door link

   

• Manual A/C model (LHD model)

(1)

Expansion valve

(13)

Drain hose

(25)

O-ring

(2)

Gasket

(14)

Heater core pipe

(26)

Mode main lever

(3)

Grommet

(15)

Heater pipe cover

(27)

Vent door link

(4)

Case

(16)

Heater core cover

(28)

Defroster door link

(5)

O-ring

(17)

O-ring

(29)

Mode link

(6)

Evaporator pipe

(18)

Clamp

   

(7)

Evaporator

(19)

Heater core

Tightening torque:N·m (kgf-m, ft-lb)

(8)

Lining

(20)

Pipe clamp

T1:

5.0 (0.5, 3.7)

(9)

Thermostat

(21)

Foot duct (LH)

T2:

6.68 (0.7, 4.9)

(10)

Evaporator pipe cover

(22)

Foot duct (RH)

T3:

7.5 (0.76, 5.5)

(11)

Evaporator cover

(23)

Heater case

   

(12)

Resistor

(24)

Plate (Model without A/C)

   

• Manual A/C model (RHD model)

(1)

Expansion valve

(13)

Drain hose

(25)

O-ring

(2)

Gasket

(14)

Heater core pipe

(26)

Mode main lever

(3)

Grommet

(15)

Heater pipe cover

(27)

Vent door link

(4)

Case

(16)

Heater core cover

(28)

Defroster door link

(5)

O-ring

(17)

O-ring

(29)

Mode link

(6)

Evaporator pipe

(18)

Clamp

   

(7)

Evaporator

(19)

Heater core

Tightening torque:N·m (kgf-m, ft-lb)

(8)

Lining

(20)

Pipe clamp

T1:

5.0 (0.5, 3.7)

(9)

Thermostat

(21)

Foot duct (LH)

T2:

6.68 (0.7, 4.9)

(10)

Evaporator pipe cover

(22)

Foot duct (RH)

T3:

7.5 (0.76, 5.5)

(11)

Evaporator cover

(23)

Heater case

   

(12)

Resistor

(24)

Plate (Model without A/C)

   

2. BLOWER MOTOR UNIT

• LHD model

(1)

Lining

(6)

Hose

(11)

Relay holder bracket

(2)

Upper case

(7)

Lower case

   

(3)

Intake door actuator

(8)

Lining

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Filter

(9)

Intake door link

T:

7.5 (0.76, 5.5)

(5)

Blower motor ASSY

(10)

Relay bracket

   

• RHD model

(1)

Lining

(6)

Hose

(11)

Relay holder bracket

(2)

Upper case

(7)

Lower case

   

(3)

Intake door actuator

(8)

Lining

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Filter

(9)

Intake door link

T:

7.5 (0.76, 5.5)

(5)

Blower motor ASSY

(10)

Relay bracket

   

3. CONTROL MODULE

• Auto A/C model

(1)

FRESH/RECIRC switch

(5)

Air flow control dial

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Rear window defogger switch

(6)

Temperature control dial

T:

2 (0.2, 1.48)

(3)

A/C switch

(7)

Control case

   

(4)

Fan speed control dial

       

• Manual A/C model

(1)

Panel

(6)

Rear window defogger switch

(11)

Valve

(2)

Air flow control dial

(7)

FRESH/RECIRC switch

   

(3)

Fan speed control dial

(8)

Switch board

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Temperature control dial

(9)

Air flow control cable

T:

2 (0.2, 1.48)

(5)

A/C switch

(10)

Temperature control cable

   

4. AIR CONDITIONING UNIT

• LHD model

(1)

Condenser

(5)

O-ring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Hose (High-pressure)

(6)

Clamp

T1:

7.5 (0.76, 5.5)

(3)

Hose (Low-pressure)

(7)

Pipe

T2:

10 (1.0, 7.4)

(4)

Compressor

       

• RHD model

(1)

Condenser

(5)

O-ring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Hose (High-pressure)

(6)

Clamp

T1:

7.5 (0.76, 5.5)

(3)

Hose (Low-pressure)

(7)

Pipe

T2:

10 (1.0, 7.4)

(4)

Compressor

       

5. COMPRESSOR

• Gasoline engine model

(1)

Compressor bracket

(4)

Compressor bracket (non-turbo model)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Compressor

(5)

Compressor bracket (turbo model)

T1:

26.5 (2.7, 19.5)

(3)

V-belt (4 PK)

   

T2:

36 (3.7, 26.6)

• Diesel engine model

(1)

Generator bracket

(3)

V-belt (7 PK)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Compressor

   

T:

25 (2.5, 18.4)

6. HEATER DUCT

(1)

Front defroster nozzle

(4)

Side vent duct (RH)

(7)

Rear heater duct (LH)

(2)

Side defroster duct

(5)

Center vent duct

(8)

Rear heater duct (RH)

(3)

Side vent duct (LH)

(6)

Center vent duct front

(9)

Rear heater duct center