BRAKE > General Description

COMPONENT

1. FRONT DISC BRAKE

GASOLINE ENGINE MODEL 14-INCH TYPE

(1)

Caliper body

(9)

Support

(17)

Bushing

(2)

Air bleeder screw

(10)

Pad clip

   

(3)

Guide pin

(11)

Outer shim

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Pin boot

(12)

Inner shim

T1:

8 (0.8, 5.9)

(5)

Piston seal

(13)

Pad (outside)

T2:

37 (3.8, 27.3)

(6)

Piston

(14)

Pad (inside)

T3:

80 (8.2, 59)

(7)

Piston boot

(15)

Disc rotor

   

(8)

Lock pin

(16)

Disc cover

   

Gasoline engine model 15-inch and 16-inch type

(1)

Caliper body

(9)

Support

(16)

Disc cover

(2)

Air bleeder screw

(10)

Pad clip

(17)

Bushing

(3)

Guide pin

(11)

Outer shim

   

(4)

Pin boot

(12)

Inner shim

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Piston seal

(13)

Pad (outside)

T1:

8 (0.8, 5.9)

(6)

Piston

(14)

Pad (inside)

T2:

27 (2.8, 19.9)

(7)

Piston boot

(15)

Disc rotor

T3:

80 (8.2, 59)

(8)

Lock pin

       

Diesel engine model

(1)

Caliper body

(9)

Support

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Air bleeder screw

(10)

Pad clip

T1:

8 (0.8, 5.9)

(3)

Guide pin

(11)

Pad (outside)

T2:

27 (2.8, 19.9)

(4)

Pin boot

(12)

Pad (inside)

T3:

80 (8.2, 59)

(5)

Piston seal

(13)

Disc rotor

   

(6)

Piston

(14)

Disc cover

   

(7)

Piston boot

(15)

Bushing

   

(8)

Lock pin

       

2. REAR DISC BRAKE

(1)

Caliper body

(14)

Shim

(27)

Primary shoe return spring (blue)

(2)

Air bleeder screw

(15)

Shoe hold-down pin

(28)

Adjusting spring

(3)

Guide pin (black)

(16)

Adjusting hole cover

(29)

Adjuster

(4)

Pin boot

(17)

Back plate

(30)

Shoe hold-down cup

(5)

Piston seal

(18)

Retainer

(31)

Shoe hold-down spring

(6)

Piston

(19)

Wave washer

(32)

Disc rotor

(7)

Piston boot

(20)

Lever

(33)

Outer shim

(8)

Support

(21)

Parking brake shoe (secondary)

(34)

Inner shim

(9)

Lock pin (silver)

(22)

Parking brake shoe (primary)

   

(10)

Bushing

(23)

Strut

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Pad clip

(24)

Strut spring

T1:

8 (0.8, 5.9)

(12)

Inner pad

(25)

Shoe guide plate

T2:

27 (2.8, 19.9)

(13)

Outer pad

(26)

Secondary shoe return spring (yellow)

T3:

66 (6.7, 48.7)

3. REAR DRUM BRAKE

(1)

Wheel cylinder ASSY

(8)

Brake shoe (Leading)

(15)

Adjusting hole cover

(2)

Pin

(9)

Adjusting lever

   

(3)

Back plate

(10)

Adjusting spring

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Upper shoe return spring

(11)

Shoe hold-down spring

T1:

8 (0.8, 5.9)

(5)

Retainer

(12)

Adjuster

T2:

9 (0.9, 6.6)

(6)

Parking brake lever

(13)

Lower shoe return spring

   

(7)

Brake shoe (Trailing)

(14)

Drum

   

4. MASTER CYLINDER

• LHD model

(1)

Cap

(6)

Secondary piston

(11)

O-ring

(2)

Filter

(7)

Cylinder body

(12)

Label

(3)

Reservoir tank

(8)

Cylinder pin

   

(4)

C-ring

(9)

Seal

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Primary piston

(10)

Pin

T:

13 (1.3, 9.6)

• RHD model

(1)

Cap

(7)

Cylinder body (Model without VDC)

(13)

Cylinder body ASSY (Model with VDC)

(2)

Filter

(8)

Cylinder pin (Model without VDC)

(14)

Reservoir tank (Model with VDC)

(3)

Reservoir tank (Model without VDC)

(9)

Seal

(15)

Seal sub ASSY (Model with VDC)

(4)

C-ring (Model without VDC)

(10)

Pin

   

(5)

Primary piston (Model without VDC)

(11)

O-ring (Model without VDC)

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Secondary piston (Model without VDC)

(12)

Label

T:

13 (1.3, 9.6)

5. FRONT BRAKE PIPES AND HOSES

• LHD model

(A)

Model without vehicle dynamics control (VDC)

(B)

Model with vehicle dynamics control (VDC)

 
           

(1)

Front brake pipe ASSY

(6)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

ABS control module and hydraulic control unit (ABSCM&H/U)

T1:

15 (1.5, 11.1)

(3)

Front brake hose RH

(8)

Bracket

T2:

18 (1.8, 13.3)

(4)

Front brake hose LH

(9)

Master cylinder

T3:

19 (1.9, 14)

(5)

Clamp

(10)

VDC control module and hydraulic control unit (VDCCM&H/U)

T4:

33 (3.4, 24.3)

• RHD model

(A)

Model without vehicle dynamics control (VDC)

(B)

Model with vehicle dynamics control (VDC)

 
           

(1)

Front brake pipe ASSY

(7)

ABS control module and hydraulic control unit (ABSCM&H/U)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(8)

Bracket

T1:

15 (1.5, 11.1)

(3)

Front brake hose RH

(9)

Master cylinder

T2:

18 (1.8, 13.3)

(4)

Front brake hose LH

(10)

VDC control module and hydraulic control unit (VDCCM&H/U)

T3:

19 (1.9, 14)

(5)

Clamp

(11)

Front brake pipe

T4:

33 (3.4, 24.3)

(6)

Gasket

       

6. CENTER AND REAR BRAKE PIPES AND HOSES

(1)

Center brake pipe ASSY

(6)

Rear brake hose RH (Drum brake model)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

Rear brake hose LH (Drum brake model)

T1:

15 (1.5, 11.1)

(3)

Rear brake pipe ASSY

(8)

Clamp

T2:

18 (1.8, 13.3)

(4)

Rear brake hose RH (Disc brake model)

(9)

Gasket

T3:

33 (3.4, 24.3)

(5)

Rear brake hose LH (Disc brake model)

(10)

Bracket

   

7. BRAKE BOOSTER

(1)

Brake booster

   

Tightening torque:N·m (kgf-m, ft-lb)

       

T:

18 (1.8, 13.3)

8. BRAKE PEDAL

• LHD MT model

(1)

Brake pedal ASSY

(5)

Clutch pedal pad

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

(6)

Clutch switch (cruise control)

T1:

8 (0.8, 5.9)

(3)

Brake pedal pad

(7)

Clutch switch (clutch start)

T2:

18 (1.8, 13.3)

(4)

Clutch pedal

       

• LHD AT model and RHD model

(1)

Brake pedal ASSY

(3)

Brake pedal pad

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

   

T:

18 (1.8, 13.3)