FUEL INJECTION (FUEL SYSTEMS)(H4DO 1.5) > Intake Manifold

ASSEMBLY

NOTE:

When assembling the nipple, apply liquid gasket.

Liquid gasket

THREE BOND 1105 (Part No. 004403010) or equivalent

Tightening torque:

17 N·m (1.7 kgf-m, 12.5 ft-lb)

1. Tighten the bolt which installs fuel pipe on intake manifold.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

2. Connect the fuel hose to the fuel injector pipe LH, and tighten the clamp screw.

Tightening torque:

1.25 N·m (0.1 kgf-m, 0.9 ft-lb)

3. Connect the fuel hose to the fuel injector pipe RH, and tighten the clamp screw.

Tightening torque:

1.25 N·m (0.1 kgf-m, 0.9 ft-lb)

4. Install the fuel injector.

5. Tighten the bolts which install injector pipes on intake manifold.

• RH side

Tightening torque:

19 N·m (1.9 kgf-m, 14.0 ft-lb)

• LH side

Tightening torque:

T1: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

T2: 19 N·m (1.9 kgf-m, 14.0 ft-lb)

6. Install the engine harness to the intake manifold.

7. Tighten the bolts which install engine harness on intake manifold.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

8. Connect the connectors (B) to fuel injector.

9. Secure the engine harness to the injector pipe with harness band (A).

10. Install the fuel pipe protector RH.

Tightening torque:

19 N·m (1.9 kgf-m, 14.0 ft-lb)

11. Install the fuel pipe protector LH.

Tightening torque:

19 N·m (1.9 kgf-m, 14.0 ft-lb)

12. Install the purge control solenoid valve.

13. Install the EGR valve.

14. Install the throttle body to the intake manifold.

15. Connect the engine ground terminal to the intake manifold.

Tightening torque:

19 N·m (1.9 kgf-m, 14.0 ft-lb)