MECHANICAL(H4DO 1.5) > Engine Assembly
1. Install the engine mounting onto the engine.
Tightening torque:
35 N·m (3.6 kgf-m, 25.8 ft-lb)
2. Apply a small amount of grease to splines of main shaft. (MT model)
Grease:
NICHIMOLY N-130 or equivalent
3. Position the engine in engine compartment and align it with transmission.
NOTE:
Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
4. Tighten the bolts which hold upper side of transmission to engine.
Tightening torque:
50 N·m (5.1 kgf-m, 36.9 ft-lb)
• AT model
• MT model
5. Remove the lifting device and wire ropes.
6. Remove the garage jack.
7. Install the pitching stopper.
Tightening torque:
T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
8. Remove the ST from torque converter clutch case. (AT model)
NOTE:
Be careful not to drop the ST into the torque converter clutch case when removing the ST.
| ST 498277200 | STOPPER SET |
10. Install the torque converter clutch to drive plate. (AT model)
(1) Insert the wrench into the crank pulley bolt and rotate the crank pulley to attach the bolts which hold torque converter clutch to drive plate.
NOTE:
Be careful not to drop bolts into the torque converter clutch case.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
(2) Fit the plug to service hole.
11. Install the power steering pump to the engine.
(1) Install the power steering pump.
(2) Connect the power steering pump switch connector.
12. Lift up the vehicle.
13. Attach the bolts and nuts which hold lower side of the transmission to engine.
Tightening torque:
50 N·m (5.1 kgf-m, 36.9 ft-lb)
• AT model
• MT model
14. Attach the nuts which secure the engine mount to the crossmember.
Tightening torque:
85 N·m (8.7 kgf-m, 62.7 ft-lb)
15. Connect the ground cable.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
17. Lower the vehicle.
18. Connect the following hoses.
(1) Fuel delivery hose and evaporation hose
(2) Heater inlet hose and heater outlet hose
(3) Brake booster vacuum hose
19. Connect the following connectors and terminals.
(1) Engine ground terminal
Tightening torque:
14 N·m (1.4 kgf-m, 10.3 ft-lb)
(2) Engine harness connectors
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
(3) Generator connector and terminal
Tightening torque:
15 N·m (1.5 kgf-m, 11.1 ft-lb)
(4) A/C compressor connector (model with A/C)
20. Install the air intake chamber stay.
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
28. Install the V-belt cover.
Tightening torque:
13 N·m (1.3 kgf-m, 9.6 ft-lb)
29. Change the bolt mounting position from (B) to (A), and close the front hood.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)