MECHANICAL(H4DOTC) > Engine Assembly
1. Set the vehicle on a lift.
2. Change the bolt mounting position from (A) to (B), and completely open the front hood.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
3. Remove the V-belt covers.
7. Open the fuel filler lid and remove the fuel filler cap.
13. Disconnect the bulkhead harness connectors from the engine harness connectors.
• LHD model
• RHD model
14. Remove the engine harness connector from the engine harness bracket.
• LHD model
• RHD model
15. Disconnect the following connectors and terminals.
(1) Generator connector and terminal
(2) A/C compressor connector
(3) Secondary air pump connector
16. Disconnect the following hoses.
(1) Brake booster vacuum hose
• LHD model
• RHD model
(2) Heater inlet hose and heater outlet hose
17. Remove the power steering pump.
(2) Disconnect the power steering pump switch connector.
(3) Remove the power steering pump from the engine.
(4) Place the power steering pump on the right side wheel apron.
21. Disconnect the ground cable on the engine side.
22. Remove the bolts and nuts which hold the lower side of transmission to the engine.
23. Remove the nuts securing the engine mount to the front crossmember.
24. Lower the vehicle.
25. Remove the pitching stopper.
26. Disconnect the fuel delivery hose, fuel return hose and evaporation hose.
CAUTION:
• Be careful not to spill fuel.
• Catch the fuel from hoses using a container or cloth.
|
(A) |
Fuel delivery hose |
|
(B) |
Fuel return hose |
|
(C) |
Evaporation hose |
27. Support the engine with a lifting device and wire ropes.
28. Support the transmission with a garage jack.
CAUTION:
Be sure to perform this procedure to prevent the transmission from lowering by its own weight.
|
(A) |
Transmission |
|
(B) |
Garage jack |
29. Separation of engine and transmission
CAUTION:
Before removing the engine away from transmission, check to be sure no work has been overlooked.
(2) Remove the bolts which hold the upper side of the transmission to the engine.
30. Remove the engine from vehicle.
(1) Slightly raise the engine.
(2) Raise the transmission with garage jack.
(3) Move the engine horizontally until main shaft is withdrawn from clutch cover.
(4) Move the engine from engine compartment slowly.
NOTE:
Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
31. Remove the engine mounting from the engine.