1. Disconnect the four pipes from gearbox.
NOTE:
Remove the pipes C and D, which are fixed to clamp plate, as a unit.
2. Secure the gearbox removed from vehicle in a vise using ST.
| ST1 926200000 | STAND |
| ST2 34199AG000 | BOSS D |
CAUTION:
Secure the gearbox in a vise using ST as shown in the figure. Do not secure the gearbox without this ST.
|
(1) |
Clamp |
3. Remove the tie-rod end and lock nut from gearbox.
4. Remove the small clip from the boot using pliers, and then move the boot to tie-rod end side.
|
(1) |
Clip |
5. Using a flat tip screwdriver, remove the band from boot.
NOTE:
Replace the boot if there is damage, cracks or deterioration.
|
(1) |
Band |
6. Using the ST, loosen the lock nut.
| ST 926230000 | SPANNER |
|
(1) |
Lock nut |
7. Tighten the adjusting screw until it can no longer be tightened.
|
(1) |
Adjusting screw |
8. While securing the rack with a 22 mm wrench, remove the tie-rod using 32 mm (1.26 in) wrench or adjustable wrench.
9. Loosen the adjusting screw, and remove the spring and sleeve.
10. Remove the two bolts securing valve assembly.
11. Carefully draw out the input shaft and remove the valve assembly.
12. Flatten the lock nut tab using a drill.
CAUTION:
Make a hole of 2 mm (0.08 in) depth using a drill with 3 mm (0.12 in) diameter.
13. Remove the holder using a 36 mm spanner or adjustable wrench.
|
(1) |
Holder |
14. Attach the ST to the pinion housing side of the rack and push out the rack along with the outer side oil seal.
| ST 34199FE000 | INSTALLER & REMOVER |
NOTE:
Plug the connecting section of the steering body pipe to prevent the fluid from flowing out.
|
(1) |
Rack piston |
|
(2) |
Outer side oil seal |
15. Insert the ST from pinion housing side and remove the oil seal using a press.
| ST 34099PA010 | OIL SEAL REMOVER |
|
(1) |
Press |
|
(2) |
Oil seal |
16. Using a press, remove the bushing of gearbox installation portion.
1. Disconnect the pipes A and B from gearbox.
2. Secure the gearbox removed from vehicle in a vise using ST.
| ST1 926200000 | STAND |
| ST2 34199AG000 | BOSS D |
CAUTION:
Secure the gearbox in a vise using ST as shown in the figure. Do not secure the gearbox without this ST.
|
(1) |
Clamp |
3. Using the ST, loosen the lock nut.
| ST 926230000 | SPANNER |
|
(1) |
Lock nut |
4. Tighten the adjusting screw until it can no longer be tightened.
|
(1) |
Adjusting screw |
5. Loosen the adjusting screw, and remove the spring and sleeve.
6. Remove the two bolts securing valve assembly.
7. Carefully draw out the input shaft and remove the valve assembly.
8. Put a vinyl tape around the spline portion, and slide the dust cover to remove.
|
(1) |
Dust cover |
9. Using a press, remove the pinion & valve assembly from valve housing.
|
(1) |
Pinion & valve ASSY |
|
(2) |
Valve housing |
|
(3) |
Cloth |
10. Using the ST and a press, remove the bushing and oil seal from the valve housing.
| ST 34199AG090 | INSTALLER & REMOVER |
CAUTION:
• Do not apply a force to the end surface of valve housing.
• Do not reuse the oil seal after removal.
|
(1) |
Oil seal |
|
(2) |
Bushing |
11. Using a snap ring pliers, remove the snap ring, valve, oil seal and back-up washer.
CAUTION:
Be careful not to scratch the pinion and valve assembly.
|
(1) |
Snap ring |
|
(2) |
Valve |
|
(3) |
Oil seal |
|
(4) |
Back-up ring |