1. Install the oil pump to bracket.
(1) Place the oil pump bracket in a vise. Tighten the bushing using a 12.7 mm (1/2″) type, 14 and 21 mm box wrench until it is in contact with the oil pump mounting surface.
CAUTION:
When securing the oil pump bracket in a vice, hold the oil pump bracket with the least possible force between two pieces of wood.
|
(1) |
Bushing |
|
(2) |
Nut |
|
(3) |
21 mm |
|
(4) |
14 mm |
|
(5) |
Bolt |
(2) Tighten the bolts which hold the oil pump to the bracket.
Tightening torque:
16 N·m (1.6 kgf-m, 11.8 ft-lb)
Tightening torque:
36 N·m (3.7 kgf-m, 26.6 ft-lb) (non-turbo model)
48 N·m (4.9 kgf-m, 35.4 ft-lb) (turbo model)
2. Attach the installation bolts of the power steering pump bracket.
Tightening torque:
3. After installing the oil pump, fill the oil pump with fluid while rotating the pulley by hand and bleed the air from the oil pump.
CAUTION:
Always fill the oil pump with the fluid to prevent abnormal noise and seizure of the oil pump.
4. Connect the pressure hose and suction hose.
Tightening torque:
Eye bolt
39 N·m (4.0 kgf-m, 28.9 ft-lb)
CAUTION:
Be careful when installing; If the hose is twisted it may come into contact with other parts.
• Non-turbo model
|
(1) |
Suction hose |
|
(2) |
Pressure hose |
• Turbo model
|
(1) |
Suction hose |
|
(2) |
Pressure hose |
5. Connect the connector to the power steering pump switch.
6. Install the V-belts to the oil pump.
7. Check the tension of the V-belt.
8. Tighten the belt tension bolt.
Tightening torque:
25 N·m (2.5 kgf-m, 18.4 ft-lb)
9. Install the pulley belt cover.
10. Install the air intake duct.
11. Connect the battery ground cable to the battery.
12. Fill with the specified power steering fluid.
CAUTION:
Never start the engine before filling with fluid; otherwise the vane pump may become seized.