CLUTCH SYSTEM > General Description

COMPONENT

1. CLUTCH ASSEMBLY

(1)

Dust cover

(7)

Lever spring (Turbo model)

(13)

Flywheel

(2)

Lever spring (Non-turbo model)

(8)

Pivot (Turbo model)

   

(3)

Pivot (Non-turbo model)

(9)

Release lever (Turbo model)

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Release lever (Non-turbo model)

(10)

Release bearing (Turbo model)

T1:

16 (1.6, 11.8)

(5)

Clip (Non-turbo model)

(11)

Clutch cover

T2:

72 (7.3, 53.1)

(6)

Release bearing (non-turbo model)

(12)

Clutch disc

   

2. CLUTCH PIPE AND HOSE

• LHD model

(1)

Operating cylinder

(7)

Master cylinder ASSY

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Washer

(8)

Clevis pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Snap pin

T2:

15 (1.5, 11.1)

(4)

Bracket

(10)

Lever

T3:

18 (1.8, 13.3)

(5)

Clip

(11)

Pedal

T4:

25 (2.5, 18.4)

(6)

Clutch pipe

   

T5:

37 (3.8, 27.3)

• RHD model

(1)

Operating cylinder

(7)

Clevis pin

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Washer

(8)

Snap pin

T1:

7.8 (0.8, 5.8)

(3)

Clutch hose

(9)

Pedal

T2:

15 (1.5, 11.1)

(4)

Clip

(10)

Clamp

T3:

18 (1.8, 13.3)

(5)

Clutch pipe

(11)

Bracket

T4:

25 (2.5, 18.4)

(6)

Master cylinder ASSY

   

T5:

37 (3.8, 27.3)

3. MASTER CYLINDER

(1)

Reservoir cap

(7)

Gasket

(13)

Breather screw

(2)

Reservoir tank

(8)

Return spring

   

(3)

Oil seal

(9)

Piston

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Straight pin

(10)

Push rod ASSY

T1:

7.8 (0.8, 5.8)

(5)

Master cylinder

(11)

Piston stop ring

T2:

10 (1.0, 7.4)

(6)

Clutch damper

(12)

Seat

T3:

46.6 (4.8, 34.4)

4. OPERATING CYLINDER

(1)

Push rod

(5)

Piston spring

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Boot

(6)

Operating cylinder

T:

7.8 (0.8, 5.8)

(3)

Piston (non-turbo model)

(7)

Breather screw

   

(4)

Piston (turbo model)

       

5. CLUTCH PEDAL

• LHD model

(1)

Stopper

(12)

Clutch clevis pin

(22)

Clutch switch (Model with cruise control)

(2)

Bushing

(13)

Assist rod A

(23)

Stop light switch

(3)

Spring pin

(14)

Clip

(24)

Pedal bracket

(4)

Snap pin

(15)

Assist spring

(25)

Clutch master cylinder bracket

(5)

Brake pedal pad

(16)

Assist bushing

(26)

Lever

(6)

Brake pedal

(17)

Assist rod B

(27)

Clutch switch (Starter interlock)

(7)

Clevis pin

(18)

Spring S

 

(8)

Brake pedal spring

(19)

Rod S

Tightening torque:N·m (kgf-m, ft-lb)

(9)

Clutch pedal pad

(20)

Bushing S

T1:

8 (0.8, 5.8)

(10)

Clutch pedal

(21)

Clip

T2:

18 (1.8, 13.3)

(11)

Bushing C

       

• RHD model

(1)

Clutch switch (Model with cruise control)

(9)

Assist bushing

(17)

Stopper

(2)

Clutch pedal pad

(10)

Assist rod B

(18)

Clutch pedal catcher

(3)

Clutch pedal

(11)

Clutch switch (Clutch start)

   

(4)

Bushing

(12)

Spacer

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Clutch clevis pin

(13)

Bushing

T1:

8 (0.8, 5.9)

(6)

Assist rod A

(14)

Clutch pedal bracket

T2:

18 (1.8, 13.3)

(7)

Snap pin

(15)

Clutch switch harness

T3:

30 (3.1, 22.1)

(8)

Assist spring

(16)

Clip