MANUAL TRANSMISSION AND DIFFERENTIAL(5MT) > Shifter Fork and Rod
1. Install the reverse arm fork spring, ball and interlock plunger to the reverse fork rod arm. Insert the reverse fork rod into the hole of the reverse fork rod arm, and hold it with the snap ring (outer) using ST.
NOTE:
Apply grease to plunger to prevent it from falling.
| ST 399411700 | ACCENT BALL INSTALLER |
2. Position the ball, spring and new gasket in the reverse fork rod hole on the left side of transmission case, and tighten the checking ball plug.
3. Install the 1st-2nd fork rod to the 1st-2nd shifter fork through the hole on the rear of the transmission case.
4. Align the holes in the rod and the fork, and drive the new straight pin into these holes using the ST.
NOTE:
• Set other rods to neutral.
• Make sure the interlock plunger is on the 3rd-4th fork rod side.
| ST 398791700 | STRAIGHT PIN REMOVER |
5. Install the interlock plunger onto the 3rd-4th fork rod.
NOTE:
Apply grease to plunger to prevent it from falling.
6. Install the 3rd-4th fork rod to the 3rd-4th shifter fork through the hole on the rear of the transmission case.
7. Align the holes in the rod and the fork, and drive the new straight pin into these holes.
NOTE:
• Set the reverse fork rod to neutral.
• Make sure the interlock plunger (before installation) is on the reverse fork rod side.
| ST 398791700 | STRAIGHT PIN REMOVER |
8. Install the 5th shifter fork onto the rear of reverse fork rod. Align the holes in the two parts and drive new straight pin into the specified place.
| ST 398791700 | STRAIGHT PIN REMOVER |
|
(A) |
5th shifter fork |
|
(B) |
Reverse fork rod |
|
(C) |
Straight pin |
9. Position the balls, checking ball springs and new gaskets to the 3rd-4th fork rod and 1st-2nd fork rod holes, and install plugs.
Tightening torque:
20 N·m (2.0 kgf-m, 14.8 ft-lb)