1. Clean the inside of the caliper body using brake fluid.
2. Apply a coat of brake fluid to piston seal and install piston seal in the groove on caliper body.
3. Apply a coat of brake fluid to the inner surface of cylinder and the entire outer surface of the piston.
4. Apply a coat of NIGLUBE RX-2 (Part No. 000041000) or the grease included with the piston seal kit to the boot, and fit the piston boot to the groove on the ends of the cylinder.
5. Insert the piston into cylinder.
CAUTION:
Do not force the piston into cylinder.
|
(1) |
Piston |
|
(2) |
Piston boot |
6. Position the boot in the grooves on cylinder and piston.
|
(1) |
Piston |
|
(2) |
Piston boot |
|
(3) |
Caliper body |
|
(4) |
Piston seal |
7. Apply a coat of NIGLUBE RX-2 (Part No. 000041000) or the grease included with the piston seal kit to the lock pin, perimeter of the guide pin, interior surface of the cylinder, and boot groove.
8. Insert the lock pin and guide pin boot into the support.
|
(1) |
Pin boot |
|
(2) |
Lock pin or guide pin |
|
(3) |
Grease applied area |
CAUTION:
After inserting the lock pin and guide pin into the specified locations, check by hand that the pin moves and slides smoothly with no abnormalities when it reaches the end.