1. Clean the inside of the caliper body using brake fluid.
2. Apply a coat of brake fluid to piston seal and install piston seal in the groove on caliper body.
3. Apply a coat of brake fluid to the inner surface of cylinder and the entire outer surface of the piston.
4. Apply a coat of NIGLUBE RX-2 (Part No. 000041000) or the grease included with the piston seal kit to the boot, and fit the boot to the groove on the ends of the cylinder.
5. Insert the piston into cylinder.
CAUTION:
Do not force the piston into cylinder.
6. Position the boot in the grooves on piston and cylinder.
|
(1) |
Piston |
|
(2) |
Piston boot |
|
(3) |
Caliper body |
|
(4) |
Piston seal |
7. Apply a coat of NIGLUBE RX-2 (Part No. 000041000) or the grease included with the piston seal kit to the interior surface of the cylinder, pin, perimeter of the bushing, and boot groove.
|
(1) |
Pin boot |
|
(2) |
Lock pin or guide pin |
|
(3) |
Grease applied area |
8. Insert the pin boot to the support.
9. Install the pin boot to the support, and then insert the pin into the specified position.
CAUTION:
After inserting the pin into the specified location, check by hand that the pin moves and slides smoothly with no abnormalities when it reaches the end.