BRAKE > General Description

COMPONENT

1. FRONT DISC BRAKE

14-inch type

(1)

Caliper body

(9)

Support

(17)

Bushing

(2)

Air bleeder screw

(10)

Pad clip

   

(3)

Guide pin

(11)

Outer shim

Tightening torque:N·m (kgf-m, ft-lb)

(4)

Pin boot

(12)

Inner shim

T1:

8 (0.8, 5.8)

(5)

Piston seal

(13)

Pad (Outside)

T2:

37 (3.8, 27.5)

(6)

Piston

(14)

Pad (Inside)

T3:

80 (8.2, 59)

(7)

Piston boot

(15)

Disc rotor

   

(8)

Lock pin

(16)

Disc cover

   

15-inch and 16-inch type

(1)

Caliper body

(9)

Support

(16)

Disc cover

(2)

Air bleeder screw

(10)

Pad clip

(17)

Bushing

(3)

Guide pin

(11)

Outer shim

   

(4)

Pin boot

(12)

Inner shim

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Piston seal

(13)

Pad (Outside)

T1:

8 (0.8, 5.8)

(6)

Piston

(14)

Pad (Inside)

T2:

27 (2.8, 19.9)

(7)

Piston boot

(15)

Disc rotor

T3:

80 (8.2, 59)

(8)

Lock pin

       

2. REAR DISC BRAKE

(1)

Caliper body

(14)

Shim

(27)

Primary shoe return spring (Blue)

(2)

Air bleeder screw

(15)

Shoe hold-down pin

(28)

Adjusting spring

(3)

Guide pin (Black)

(16)

Adjusting hole plug

(29)

Adjuster

(4)

Pin boot

(17)

Back plate

(30)

Shoe hold-down cup

(5)

Piston seal

(18)

Retainer

(31)

Shoe hold-down spring

(6)

Piston

(19)

Wave washer

(32)

Disc rotor

(7)

Piston boot

(20)

Lever

(33)

Outer shim

(8)

Support

(21)

Parking brake shoe (Secondary)

(34)

Inner shim

(9)

Lock pin (Silver)

(22)

Parking brake shoe (Primary)

   

(10)

Bushing

(23)

Strut

Tightening torque:N·m (kgf-m, ft-lb)

(11)

Pad clip

(24)

Strut spring

T1:

8 (0.8, 5.8)

(12)

Inner pad

(25)

Shoe guide plate

T2:

27 (2.8, 19.9)

(13)

Outer pad

(26)

Secondary shoe return spring (Yellow)

T3:

66 (6.7, 48.7)

3. REAR DRUM BRAKE

(1)

Air bleeder cap

(10)

Upper shoe return spring

(19)

Lower shoe return spring

(2)

Air bleeder screw

(11)

Push nut

(20)

drum

(3)

Boot

(12)

Parking brake lever

(21)

Adjusting hole plug

(4)

Piston

(13)

Brake shoe (Trailing)

   

(5)

Cup

(14)

Brake shoe (Leading)

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Spring

(15)

Adjusting lever

T1:

8 (0.8, 5.8)

(7)

Wheel cylinder body

(16)

Adjusting spring

T2:

9 (0.9, 6.6)

(8)

Pin

(17)

Shoe hold-down spring

   

(9)

Back plate

(18)

Adjuster

   

4. MASTER CYLINDER

• LHD model

(1)

Cap

(6)

Secondary piston

(11)

O-ring

(2)

Filter

(7)

Cylinder body

(12)

Label

(3)

Reservoir tank

(8)

Cylinder pin

   

(4)

C-ring

(9)

Seal

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Primary piston

(10)

Pin

T:

13 (1.3, 9.6)

• RHD model

(1)

Cap

(7)

Cylinder body (Model without VDC)

(13)

Cylinder body ASSY (Model with VDC)

(2)

Filter

(8)

Cylinder pin (Model without VDC)

(14)

Reservoir tank (Model with VDC)

(3)

Reservoir tank (Model without VDC)

(9)

Seal

(15)

Seal sub ASSY (Model with VDC)

(4)

C-ring (Model without VDC)

(10)

Pin

   

(5)

Primary piston (Model without VDC)

(11)

O-ring (Model without VDC)

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Secondary piston (Model without VDC)

(12)

Label

T:

13 (1.3, 9.6)

5. FRONT BRAKE PIPES AND HOSES

• LHD model

(A)

Model without vehicle dynamics control (VDC)

(B)

Model with vehicle dynamics control (VDC)

 
           

(1)

Front brake pipe ASSY

(6)

Gasket

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

ABS control module and hydraulic control unit (ABSCM&H/U)

T1:

15 (1.5, 10.8)

(3)

Front brake hose RH

(8)

Bracket

T2:

18 (1.8, 13.0)

(4)

Front brake hose LH

(9)

Master cylinder

T3:

19 (1.9, 14.0)

(5)

Clamp

(10)

VDC control module and hydraulic control unit (VDCCM&H/U)

T4:

33 (3.4, 24.3)

• RHD model

(A)

Model without vehicle dynamics control (VDC)

(B)

Model with vehicle dynamics control (VDC)

 
           

(1)

Front brake pipe ASSY

(7)

ABS control module and hydraulic control unit (ABSCM&H/U)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(8)

Bracket

T1:

15 (1.5, 10.8)

(3)

Front brake hose RH

(9)

Master cylinder

T2:

18 (1.8, 13.0)

(4)

Front brake hose LH

(10)

VDC control module and hydraulic control unit (VDCCM&H/U)

T3:

19 (1.9, 14.0)

(5)

Clamp

(11)

Front brake pipe

T4:

33 (3.4, 24.3)

(6)

Gasket

       

6. CENTER AND REAR BRAKE PIPES AND HOSES

(1)

Center brake pipe ASSY

(6)

Rear brake hose rear RH (Drum brake model)

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Two-way connector

(7)

Rear brake hose rear LH (Drum brake model)

T1:

15 (1.5, 10.8)

(3)

Rear brake pipe ASSY

(8)

Clamp

T2:

18 (1.8, 13.0)

(4)

Rear brake hose RH (Disc brake model)

(9)

Gasket

T3:

33 (3.4, 24.3)

(5)

Rear brake hose LH (Disc brake model)

(10)

Bracket

   

7. BRAKE BOOSTER

(1)

Brake booster

   

Tightening torque:N·m (kgf-m, ft-lb)

       

T:

18 (1.8, 13.0)

8. BRAKE PEDAL

• LHD MT Model

(1)

Brake pedal ASSY

(4)

Clutch pedal

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

(5)

Clutch pedal pad

T1:

8 (0.8, 5.8)

(3)

Brake pedal pad

(6)

Clutch switch

T2:

18 (1.8, 13.0)

• LHD AT model and RHD model

(1)

Brake pedal ASSY

(3)

Brake pedal pad

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Stop light switch

   

T:

18 (1.8, 13.0)