When replacing a rear differential assembly, select the correct one according to the following table.
NOTE:
• Using a different rear differential assembly will cause the drive train and tires to drag or emit abnormal noise.
• For option code, refer to “ID” section. 
|
Model |
1.5 L | |
|
4AT |
5MT | |
|
Rear differential type |
VA-type | |
|
Identification |
XH | |
|
Type of gear |
Hypoid gear | |
|
Gear ratio (Number of gear teeth) |
4.444 (40/9) | |
|
Oil capacity |
0.8 L (0.8 US qt, 0.7 Imp qt) | |
|
Rear differential gear oil |
GL-5 | |
|
Model |
2.0 L | |
|
4AT |
5MT | |
|
Rear differential type |
T-type | |
|
Identification |
T2 | |
|
Type of gear |
Hypoid gear | |
|
Gear ratio (Number of gear teeth) |
4.111 (37/9) | |
|
Oil capacity |
0.8 L (0.8 US qt, 0.7 Imp qt) | |
|
Rear differential gear oil |
GL-5 | |
|
Model |
2.5 L Turbo | |
|
5MT | ||
|
K4, EA, EC, EP |
KA, KC, EK, ER | |
|
Rear differential type |
T-type | |
|
Identification |
B4 |
HC |
|
LSD type |
— |
Torque sensitive |
|
Type of gear |
Hypoid gear | |
|
Gear ratio (Number of gear teeth) |
4.444 (40/9) | |
|
Oil capacity |
0.8 L (0.8 US qt, 0.7 Imp qt) |
1.0 L (1.1 US qt, 0.9 Imp qt) |
|
Rear differential gear oil |
GL-5 | |
Identification positions are shown in the following figures. For details concerning identification, refer to the “ID” section.
• T-type
|
(1) |
Identification |
• VA-type
|
(1) |
Identification |
Recommended gear oil:
GL-5 (75W-90)
CAUTION:
Each oil manufacturer has its base oil and additives. Thus, do not mix two or more brands.
|
(1) |
Item |
|
(2) |
Rear differential gear oil |
|
(3) |
API classification |
|
(4) |
SAE viscosity No. and applicable temperature |
|
Drive pinion bearing preload (For new bearing) |
Measured with spring measurement (measured at companion flange bolt hole) N (kgf, lbf) |
T-type (Except for 2.5 L turbo KA, KC, EK, ER models) |
17.7 — 38.8 (1.8 — 4.0, 4.0 — 8.7) | |
|
T-type (2.5 L turbo KA, KC, EK, ER models) |
24.1 — 38.6 (2.5 — 3.9, 5.4 — 8.7) | |||
|
VA-type |
12.7 — 32.2 (1.3 — 3.3, 2.9 — 7.2) | |||
|
Measured with torque wrench N·m (kgf-m, ft-lb) |
T-type (Except for 2.5 L turbo KA, KC, EK, ER models) |
0.67 — 1.47 (0.07 — 0.15, 0.49 — 1.08) | ||
|
T-type (2.5 L turbo KA, KC, EK, ER models) |
0.91 — 1.46 (0.09 — 0.15, 0.67 — 1.08) | |||
|
VA-type |
0.48 — 1.22 (0.05 — 0.12, 0.35 — 0.90) | |||
|
Side gear backlash |
mm (in) |
T-type |
0.10 — 0.20 (0.004 — 0.008) | |
|
VA-type |
0.05 — 0.15 (0.002 — 0.006) | |||
|
Side bearing standard width |
mm (in) |
20.00 (0.7874) | ||
|
Hypoid driven gear to drive pinion backlash |
mm (in) |
T-type |
0.10 — 0.20 (0.004 — 0.008) | |
|
VA-type |
0.10 — 0.15 (0.004 — 0.006) | |||
|
Hypoid driven gear runout on its back surface |
mm (in) |
0.05 (0.002) | ||
• T-type (Except for 2.5 L turbo KA, KC, EK, ER models)
|
Part No. |
Length mm (in) | |
|
Preload adjusting spacer |
383695201 |
56.2 (2.213) |
|
383695202 |
56.4 (2.220) | |
|
383695203 |
56.6 (2.228) | |
|
383695204 |
56.8 (2.236) | |
|
383695205 |
57.0 (2.244) | |
|
383695206 |
57.2 (2.252) |
|
Part No. |
Thickness mm (in) | |
|
Preload adjusting washer |
383705200 |
2.59 (0.1020) |
|
383715200 |
2.57 (0.1012) | |
|
383725200 |
2.55 (0.1004) | |
|
383735200 |
2.53 (0.0996) | |
|
383745200 |
2.51 (0.0988) | |
|
383755200 |
2.49 (0.0980) | |
|
383765200 |
2.47 (0.0972) | |
|
383775200 |
2.45 (0.0965) | |
|
383785200 |
2.43 (0.0957) | |
|
383795200 |
2.41 (0.0949) | |
|
383805200 |
2.39 (0.0941) | |
|
383815200 |
2.37 (0.0933) | |
|
383825200 |
2.35 (0.0925) | |
|
383835200 |
2.33 (0.0917) | |
|
383845200 |
2.31 (0.0909) | |
|
Pinion height adjusting washer |
383495200 |
3.09 (0.1217) |
|
383505200 |
3.12 (0.1228) | |
|
383515200 |
3.15 (0.1240) | |
|
383525200 |
3.18 (0.1252) | |
|
383535200 |
3.21 (0.1264) | |
|
383545200 |
3.24 (0.1276) | |
|
383555200 |
3.27 (0.1287) | |
|
383565200 |
3.30 (0.1299) | |
|
383575200 |
3.33 (0.1311) | |
|
383585200 |
3.36 (0.1323) | |
|
383595200 |
3.39 (0.1335) | |
|
383605200 |
3.42 (0.1346) | |
|
383615200 |
3.45 (0.1358) | |
|
383625200 |
3.48 (0.1370) | |
|
383635200 |
3.51 (0.1382) | |
|
383645200 |
3.54 (0.1394) | |
|
383655200 |
3.57 (0.1406) | |
|
383665200 |
3.60 (0.1417) | |
|
383675200 |
3.63 (0.1429) | |
|
383685200 |
3.66 (0.1441) | |
|
Side gear thrust washer |
383445201 |
0.75 — 0.80 (0.0295 — 0.0315) |
|
383445202 |
0.80 — 0.85 (0.0315 — 0.0335) | |
|
383445203 |
0.85 — 0.90 (0.0335 — 0.0354) | |
|
Side retainer shim |
383475201 |
0.20 (0.0079) |
|
383475202 |
0.25 (0.0098) | |
|
383475203 |
0.30 (0.0118) | |
|
383475204 |
0.40 (0.0157) | |
|
383475205 |
0.50 (0.0197) |
|
Drive pinion bearing preload |
Measured with spring measurement (measured at companion flange bolt hole) |
N (kgf, lb) |
17.7 — 38.8 (1.8 — 4.0, 4.0 — 8.7) |
|
Measure with torque wrench |
N·m (kgf-m, ft-lb) |
0.67 — 1.47 (0.07 — 0.15, 0.49 — 1.08) | |
|
Side gear backlash |
mm (in) |
0.10 — 0.20 (0.004 — 0.008) | |
|
Hypoid driven gear to drive pinion backlash limit |
mm (in) |
0.10 — 0.20 (0.004 — 0.008) | |
|
Hypoid driven gear runout limit on its back surface |
mm (in) |
0.05 (0.002) | |
• T-type (2.5 L turbo KA, KC, EK, ER models)
|
Part No. |
Length mm (in) | |
|
Preload adjusting spacer |
31454AA130 |
52.2 (2.055) |
|
31454AA140 |
52.4 (2.063) | |
|
31454AA150 |
52.6 (2.071) | |
|
31454AA160 |
52.8 (2.079) | |
|
31454AA170 |
53.0 (2.087) | |
|
31454AA180 |
53.2 (2.094) |
|
Part No. |
Thickness mm (in) | |
|
Preload adjusting washer |
383705200 |
2.59 (0.1020) |
|
383715200 |
2.57 (0.1012) | |
|
383725200 |
2.55 (0.1004) | |
|
383735200 |
2.53 (0.0996) | |
|
383745200 |
2.51 (0.0988) | |
|
383755200 |
2.49 (0.0980) | |
|
383765200 |
2.47 (0.0972) | |
|
383775200 |
2.45 (0.0965) | |
|
383785200 |
2.43 (0.0957) | |
|
383795200 |
2.41 (0.0949) | |
|
383805200 |
2.39 (0.0941) | |
|
383815200 |
2.37 (0.0933) | |
|
383825200 |
2.35 (0.0925) | |
|
383835200 |
2.33 (0.0917) | |
|
383845200 |
2.31 (0.0909) | |
|
Pinion height adjusting washer |
38336AA230 |
3.09 (0.1217) |
|
38336AA240 |
3.12 (0.1228) | |
|
38336AA250 |
3.15 (0.1240) | |
|
38336AA260 |
3.18 (0.1252) | |
|
38336AA270 |
3.21 (0.1264) | |
|
38336AA280 |
3.24 (0.1276) | |
|
38336AA290 |
3.27 (0.1287) | |
|
38336AA300 |
3.30 (0.1299) | |
|
38336AA310 |
3.33 (0.1311) | |
|
38336AA320 |
3.36 (0.1323) | |
|
38336AA330 |
3.39 (0.1335) | |
|
38336AA340 |
3.42 (0.1346) | |
|
38336AA350 |
3.45 (0.1358) | |
|
38336AA360 |
3.48 (0.1370) | |
|
38336AA370 |
3.51 (0.1382) | |
|
38336AA380 |
3.54 (0.1394) | |
|
38336AA390 |
3.57 (0.1406) | |
|
38336AA400 |
3.60 (0.1417) | |
|
38336AA410 |
3.63 (0.1429) | |
|
38336AA420 |
3.66 (0.1441) | |
|
Side retainer shim |
383475201 |
0.20 (0.0079) |
|
383475202 |
0.25 (0.0098) | |
|
383475203 |
0.30 (0.0118) | |
|
383475204 |
0.40 (0.0157) | |
|
383475205 |
0.50 (0.0197) |
|
Drive pinion bearing preload |
Measured with spring measurement (measured at companion flange bolt hole) |
N (kgf, lb) |
24.1 — 38.6 (2.5 — 3.9, 5.4 — 8.7) |
|
Measure with torque wrench |
N·m (kgf-m, ft-lb) |
0.91 — 1.46 (0.09 — 0.15, 0.67 — 1.08) | |
|
Hypoid driven gear to drive pinion backlash limit |
mm (in) |
0.10 — 0.20 (0.004 — 0.008) | |
|
Hypoid driven gear runout limit on its back surface |
mm (in) |
0.05 (0.002) | |
• VA-type
|
Part No. |
Length mm (in) | |
|
Preload adjusting spacer |
32288AA040 |
52.3 (2.059) |
|
32288AA050 |
52.5 (2.067) | |
|
31454AA100 |
52.6 (2.071) | |
|
32288AA060 |
52.7 (2.075) | |
|
31454AA110 |
52.8 (2.079) | |
|
32288AA070 |
52.9 (2.083) | |
|
31454AA120 |
53.0 (2.087) | |
|
32288AA080 |
53.1 (2.091) | |
|
32288AA090 |
53.3 (2.098) |
|
Part No. |
Thickness mm (in) | |
|
Preload adjusting washer |
38336AA000 |
1.500 (0.0591) |
|
38336AA120 |
1.513 (0.0596) | |
|
38336AA010 |
1.525 (0.0600) | |
|
38336AA130 |
1.538 (0.0606) | |
|
38336AA020 |
1.550 (0.0610) | |
|
38336AA140 |
1.563 (0.0615) | |
|
38336AA030 |
1.575 (0.0620) | |
|
38336AA150 |
1.588 (0.0625) | |
|
38336AA040 |
1.600 (0.0630) | |
|
38336AA160 |
1.613 (0.0635) | |
|
38336AA050 |
1.625 (0.0640) | |
|
38336AA170 |
1.638 (0.0645) | |
|
38336AA060 |
1.650 (0.0650) | |
|
38336AA180 |
1.663 (0.0655) | |
|
38336AA070 |
1.675 (0.0659) | |
|
38336AA190 |
1.688 (0.0665) | |
|
38336AA080 |
1.700 (0.0669) | |
|
38336AA200 |
1.713 (0.0674) | |
|
38336AA090 |
1.725 (0.0679) | |
|
38336AA210 |
1.738 (0.0684) | |
|
38336AA100 |
1.750 (0.0689) | |
|
38336AA220 |
1.763 (0.0694) | |
|
38336AA110 |
1.775 (0.0699) | |
|
Pinion height adjusting washer |
32295AA200 |
0.150 (0.0059) |
|
32295AA210 |
0.175 (0.0069) | |
|
32295AA220 |
0.200 (0.0079) | |
|
32295AA230 |
0.225 (0.0089) | |
|
32295AA240 |
0.250 (0.0098) | |
|
32295AA250 |
0.275 (0.0108) | |
|
Side gear thrust washer |
803135011 |
0.925 — 0.950 (0.0364 — 0.0374) |
|
803135012 |
0.950 — 0.975 (0.0374 — 0.0384) | |
|
803135013 |
0.975 — 1.000 (0.0384 — 0.0394) | |
|
803135014 |
1.000 — 1.025 (0.0394 — 0.0404) | |
|
803135015 |
1.025 — 1.050 (0.0404 — 0.0413) |
|
Drive pinion bearing preload |
Measured with spring measurement (measured at companion flange bolt hole) |
N (kgf, lb) |
12.7 — 32.2 (1.3 — 3.3, 2.9 — 7.2) |
|
Measure with torque wrench |
N·m (kgf-m, ft-lb) |
0.48 — 1.22 (0.05 — 0.12, 0.35 — 0.90) | |
|
Side gear backlash |
mm (in) |
0.05 — 0.15 (0.002 — 0.006) | |
|
Hypoid driven gear to drive pinion backlash limit |
mm (in) |
0.10 — 0.15 (0.004 — 0.006) | |