DRIVE SHAFT SYSTEM > Front Drive Shaft

DISASSEMBLY

1. Place alignment marks on the shaft and outer race.

2. Remove the AAR boot band and boot.

CAUTION:

Be careful not to damage the boot.

3. Place wood blocks between the drive shaft and the vise, set the drive shaft on a vise.

CAUTION:

Do not set the only drive shaft on a vise.

4. Tap the staking part of the outer race alternately using a plastic or wood bar, remove the roller one by one.

CAUTION:

• Tap the staking part (A) of the outer race.

• Do not use a metal bar. Failure to follow this rule may damage the outer race.

• Be careful not to damage the roller part.

5. Remove the outer race from shaft assembly.

CAUTION:

Remove the third roller with supporting the outer race by co-worker to prevent drop of the outer race.

6. Wipe off grease.

CAUTION:

The grease is a special type of grease. Do not mix with other grease.

7. Place alignment marks on the roller kit and trunnion.

8. Remove the roller kit from trunnion.

CAUTION:

Be careful with the roller kit position.

9. Place alignment marks on the trunnion and shaft.

10. Remove the snap ring and trunnion.

CAUTION:

Be sure to wrap shaft splines with vinyl tape to protect the boot from scratches.

11. Remove the AAR boot.

NOTE:

The AC is a non-disassembly part, so the drive shaft disassembly stops here.