NOTE:
Before installing the oil pan, clean the mating surface of oil pan and engine block.
1. Make sure that the seals (A) are installed securely on the baffle plate in a direction as shown in the figure below.
NOTE:
Use a new seal.
2. Install the baffle plate.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
3. Install the oil strainer to the cylinder block.
NOTE:
Use new O-rings.
Tightening torque:
10 N·m (1.0 kgf-m, 7.4 ft-lb)
4. Tighten the oil strainer stay together with the baffle plate.
Tightening torque:
6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
5. Apply liquid gasket to the mating surfaces of oil pan, and install the oil pan.
NOTE:
• Use a new gasket.
• Install within 5 min. after applying liquid gasket.
Liquid gasket:
THREE BOND 1217G (Part No. K0877Y0100) or equivalent
|
(A) |
Gasket |
6. Tighten the bolts which install oil pan to cylinder block.
Tightening torque:
T1: 5 N·m (0.5 kgf-m, 3.7 ft-lb)
T2: 6.4 N·m (0.7 kgf-m, 4.7 ft-lb)
T3: 10 N·m (1.0 kgf-m, 7.4 ft-lb)
|
(A) |
Oil pan |
|
(B) |
Oil strainer |
|
(C) |
Baffle plate |
|
(D) |
Cylinder block |
7. Lower the engine onto front crossmember.
8. Tighten the nuts which install front cushion rubber onto front crossmember.
Tightening torque:
85 N·m (8.7 kgf-m, 62.7 ft-lb)
• Non-turbo model
• Turbo model
NOTE:
Make sure that the front cushion rubber mounting bolts and locator (B) are securely installed.
9. Install the front exhaust pipe. 
10. Install the under cover.
11. Lower the vehicle.
CAUTION:
When lowering the vehicle, lower the lift-up device and wire ropes at the same time.
12. Remove the lifting device and wire ropes.
13. Install the pitching stopper.
Tightening torque:
T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)
14. Install the radiator upper brackets.
Tightening torque:
12 N·m (1.2 kgf-m, 8.9 ft-lb)
• Non-turbo model
• Turbo model
15. Install the intercooler. (Turbo model)
16. Install the air intake chamber and air intake duct. (Non-turbo model)
17. Install the air intake boot. (Turbo model)
18. Install the air intake duct. (Turbo model)
19. Connect the connector to the mass air flow & intake air temperature sensor.
20. Install the front wheels.
Tightening torque:
100 N·m (10.2 kgf-m, 73.8 ft-lb)
21. Connect the battery ground cable to the battery.
22. Refill the engine oil.