FUEL INJECTION (FUEL SYSTEMS)(H4DO 1.5) > Intake Manifold

INSTALLATION

1. Install the intake manifold onto cylinder heads.

NOTE:

Use a new gasket.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

2. Connect the fuel delivery hose (A) and evaporation hose (B) to the fuel pipe.

NOTE:

If fuel hoses or clamps are damaged, replace them with new parts.

Tightening torque:

1.25 N·m (0.1 kgf-m, 0.9 ft-lb)

3. Connect the knock sensor connector.

4. Install the EGR pipe to intake manifold.

Tightening torque:

34 N·m (3.5 kgf-m, 25.1 ft-lb)

5. Connect the connector to the ignition coil.

6. Connect the connector to the oil flow control solenoid valve.

7. Connect the connectors to camshaft position sensor.

8. Connect the connector to the power steering pump switch (A).

9. Connect the connector to the oil pressure switch (B).

10. Connect the connector to crankshaft position sensor.

11. Connect the connector to engine coolant temperature sensor.

12. Connect the connector from front oxygen (A/F) sensor and rear oxygen sensor.

(A)

Front oxygen (A/F) sensor connector

(B)

Rear oxygen sensor connector

13. Connect the PCV hose (A) to intake manifold.

14. Connect the engine harness connector (B) to the bulkhead harness connector, and install to the rear engine hanger.

15. Connect the brake booster vacuum hose.

• LHD model

• RHD model

16. Connect the engine coolant hoses (A) to throttle body.

17. Install the generator.

18. Install the air intake chamber and intake boot.

19. Install the fuse of fuel pump to the main fuse box.

20. Connect the ground cable to the battery.