MECHANICAL(H4DO 2.0) > General Description

COMPONENT

1. TIMING BELT

(1)

Timing belt cover No. 2 RH

(11)

Exhaust cam sprocket LH

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Timing belt guide (MT model)

(12)

Timing belt

T1:

5 (0.5, 3.7)

(3)

Crank sprocket

(13)

Belt idler No. 2

T2:

9.75 (1.0, 7.2)

(4)

Timing belt cover No. 2 LH

(14)

Belt idler

T3:

24.5 (2.5, 18.1)

(5)

Tensioner bracket

(15)

Timing belt cover LH

T4:

39 (4.0, 28.8)

(6)

Automatic belt tension adjuster ASSY

(16)

Front belt cover

T5:

(7)

Belt idler

(17)

Timing belt cover RH

T6:

(8)

Exhaust cam sprocket RH

(18)

Crank pulley

T7:

6.4 (0.7, 4.7)

(9)

Intake cam sprocket RH

(19)

O-ring

T8:

3.4 (0.3, 2.5)

(10)

Intake cam sprocket LH

(20)

Actuator cover

T9:

25 (2.5, 18.4)

2. CYLINDER HEAD AND CAMSHAFT

(1)

Rocker cover RH

(15)

Cylinder head LH

(29)

Oil pipe RH

(2)

Rocker cover gasket RH

(16)

Intake camshaft LH

(30)

Stud bolt

(3)

Front camshaft cap RH

(17)

Exhaust camshaft LH

(31)

Union screw with filter (with protrusion)

(4)

Intake rear camshaft cap RH

(18)

Front camshaft cap LH

(32)

Union screw without filter (without protrusion)

(5)

Intake camshaft RH

(19)

Intake rear camshaft cap LH

   

(6)

Oil flow control solenoid valve

(20)

Exhaust rear camshaft cap LH

Tightening torque:N·m (kgf-m, ft-lb)

(7)

Exhaust rear camshaft cap RH

(21)

Rocker cover gasket LH

T1:

(8)

Gasket

(22)

Rocker cover LH

T2:

8 (0.8, 5.9)

(9)

Oil return cover

(23)

Oil filler cap

T3:

9.75 (1.0, 7.2)

(10)

Exhaust camshaft RH

(24)

Gasket

T4:

6.4 (0.7, 4.7)

(11)

Cylinder head bolt

(25)

Oil filler duct

T5:

20 (2.0, 14.8)

(12)

Oil seal

(26)

O-ring

T6:

29 (3.0, 21.4)

(13)

Cylinder head RH

(27)

Oil pipe LH

T7:

(14)

Cylinder head gasket

(28)

Gasket

   

3. CYLINDER HEAD AND VALVE ASSEMBLY

(1)

Exhaust valve

(5)

Intake valve oil seal

(9)

Valve lifter

(2)

Intake valve

(6)

Valve spring

(10)

Exhaust valve oil seal

(3)

Cylinder Head

(7)

Retainer

(11)

Intake valve guide

(4)

Valve spring seat

(8)

Retainer key

(12)

Exhaust valve guide

4. CYLINDER BLOCK

(1)

Oil pressure switch

(19)

Gasket

(37)

Gasket

(2)

Cylinder block RH

(20)

Oil pan

(38)

Water pump (other than EC, EK AT model)

(3)

Service hole plug

(21)

Drain plug

   

(4)

Gasket

(22)

Drain plug gasket

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Oil separator cover

(23)

Oil level gauge guide

T1:

5 (0.5, 3.7)

(6)

Water by-pass pipe (EC, EK AT model)

(24)

Oil filter

T2:

6.4 (0.7, 4.7)

(7)

Oil pump

(25)

Gasket

T3:

10 (1.0, 7.4)

(8)

Front oil seal

(26)

Water pump hose

T4:

First 12 (1.2, 8.9)

(9)

Rear oil seal

(27)

Nipple (EC, EK MT model)

 

Second 12 (1.2, 8.9)

(10)

O-ring

(28)

Plug (other than EC, EK MT model)

T5:

25 (2.5, 18.4)

(11)

Service hole cover

(29)

Oil filter connector (other than EC, EK MT model)

T6:

(12)

Cylinder block LH

(30)

Seal

T7:

44 (4.5, 32.5)

(13)

Water pump (EC, EK AT model)

(31)

Washer

T8:

45 (4.6, 33.2)

(14)

Baffle plate

(32)

Seal washer

T9:

54 (5.5, 39.8)

(15)

Oil cooler (EC, EK MT model)

(33)

Water by-pass pipe (other than EC, EK AT model)

T10:

69 (7.0, 50.9)

(16)

Oil cooler pipe (EC, EK MT model)

(34)

Engine rear hanger

T11:

70 (7.1, 51.6)

(17)

Connector (EC, EK MT model)

(35)

Oil pump seal

T12:

16 (1.6, 11.8)

(18)

Oil strainer

(36)

Water pump sealing

   

5. CRANKSHAFT AND PISTON

(1)

Flywheel (MT model)

(9)

Piston pin

(17)

Crankshaft bearing #1, #3

(2)

Ball bearing (MT model)

(10)

Snap ring

(18)

Crankshaft bearing #2, #4

(3)

Reinforcement (AT model)

(11)

Connecting rod nut

(19)

Crankshaft bearing #5

(4)

Drive plate (AT model)

(12)

Connecting rod

   

(5)

Top ring

(13)

Connecting rod bearing

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Second ring

(14)

Connecting rod cap

T1:

45 (4.6, 33.2)

(7)

Oil ring

(15)

Crankshaft

T2:

72 (7.3, 53.1)

(8)

Piston

(16)

Woodruff key

   

6. ENGINE MOUNTING

(1)

Front cushion rubber

(2)

Front engine mounting bracket

Tightening torque:N·m (kgf-m, ft-lb)

       

T1:

35 (3.6, 25.8)

       

T2:

42 (4.3, 31.0)

       

T3:

85 (8.7, 62.7)