FUEL INJECTION (FUEL SYSTEMS)(H4DOTC) > Intake Manifold

INSTALLATION

1. Install the intake manifold onto cylinder heads.

NOTE:

Use a new gasket.

Tightening torque:

25 N·m (2.5 kgf-m, 18.4 ft-lb)

2. Connect the fuel delivery hose, fuel return hose, and evaporation hose.

NOTE:

If fuel hoses or clamps are damaged, replace them with new ones.

(A)

Fuel delivery hose

(B)

Fuel return hose

(C)

Evaporation hose

3. Tighten the hose clamp screw.

Tightening torque:

1.25 N·m (0.1 kgf-m, 0.9 ft-lb)

4. Connect the connector to the oil flow control solenoid valve.

5. Connect the connector to the engine coolant temperature sensor (A), oil pressure switch (B) and crankshaft position sensor (C).

6. Connect the connector to the knock sensor.

7. Connect the connector to the power steering pump switch.

8. Connect the connectors to camshaft position sensor.

9. Connect the connector to the secondary air combination valve.

10. Connect the connector to the ignition coil.

11. Attach the engine harness with clip (A) to the rocker cover.

12. Connect the engine harness connector to the bulkhead harness connector.

• LHD model

• RHD model

13. Connect the brake booster vacuum hose.

• LHD model

• RHD model

14. Connect the PCV hose to the rocker cover.

15. Connect the engine coolant hoses to throttle body.

16. Attach the duct to the throttle body.

17. Attach the bolts that secure the air by-pass pipe and PCV pipe to the intake manifold.

Tightening torque:

6.4 N·m (0.7 kgf-m, 4.7 ft-lb)

18. Connect the PCV hose assembly to the cylinder block.

19. Install the coolant filler tank.

20. Install the intercooler.

21. Install the intake duct to the air cleaner case.

22. Install the fuse of fuel pump to the main fuse box.

23. Connect the ground cable to the battery.

24. Lift up the vehicle.

25. Install the under cover.

26. Fill engine coolant.