MECHANICAL(H4DOTC) > Engine Assembly
1. Set the vehicle on a lift.
2. Change the bolt installation position from (A) to (B), then open the front hood completely.
Tightening torque:
7.5 N·m (0.8 kgf-m, 5.5 ft-lb)
3. Remove the V-belt covers.
6. Disconnect the battery cable, and then remove the battery from the vehicle body.
7. Open the fuel filler flap lid, and remove the fuel filler cap.
13. Disconnect the following connectors and cables.
(1) Engine harness connectors
• LHD model
• RHD model
(2) Engine ground terminal
(3) Generator connector and terminal
(4) A/C compressor connector
14. Disconnect the following hoses.
(1) Brake booster vacuum hose
• LHD model
• RHD model
(2) Heater inlet and outlet hoses
15. Remove the power steering pump.
(2) Disconnect the power steering pump switch connector.
(4) Place the power steering pump on the right side wheel apron.
16. Lift up the vehicle.
18. Disconnect the ground cable on the engine side.
19. Remove the bolts and nuts which hold lower side of transmission to engine.
20. Remove the nuts which install the engine mounting onto the front crossmember.
21. Remove the pitching stopper.
22. Disconnect the fuel delivery hose, fuel return hose and evaporation hose.
CAUTION:
• Be careful not to spill fuel.
• Catch the fuel from hoses using a container or cloth.
|
(A) |
Fuel delivery hose |
|
(B) |
Fuel return hose |
|
(C) |
Evaporation hose |
23. Support the engine with a lifting device and wire ropes.
24. Support the transmission with a garage jack.
CAUTION:
Be sure to perform this work to prevent the transmission from lowering due to its own weight.
|
(A) |
Transmission |
|
(B) |
Garage jack |
25. Separation of engine and transmission
CAUTION:
Before removing the engine away from transmission, check to be sure no work has been overlooked.
(2) Remove the bolts which hold the upper side of the transmission to the engine.
26. Remove the engine from vehicle.
(1) Slightly raise the engine.
(2) Raise the transmission with garage jack.
(3) Move the engine horizontally until main shaft is withdrawn from clutch cover.
(4) Slowly move the engine away from engine compartment.
NOTE:
Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
27. Remove the engine mounting from the engine.