MECHANICAL(H4DOTC) > Engine Assembly

INSTALLATION

1. Install the engine mounting onto the engine.

Tightening torque:

35 N·m (3.6 kgf-m, 25.8 ft-lb)

2. Apply a small amount of grease to splines of main shaft.

3. Position the engine in engine compartment and align it with transmission.

NOTE:

Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.

4. Tighten the bolts which hold upper side of transmission to engine.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

5. Remove the lifting device and wire ropes.

6. Remove the garage jack.

7. Install the pitching stopper.

Tightening torque:

T1: 50 N·m (5.1 kgf-m, 36.9 ft-lb)

T2: 58 N·m (5.9 kgf-m, 42.8 ft-lb)

8. Install the starter.

9. Install the power steering pump.

(1) Install the power steering pump.

Tightening torque:

Refer to “COMPONENT” of “Power Steering” for the tightening torque.

(2) Connect the power steering pump switch connector.

(3) Install and adjust the front side belt.

10. Lift up the vehicle.

11. Tighten the bolts and nuts which hold lower side of the transmission to engine.

Tightening torque:

50 N·m (5.1 kgf-m, 36.9 ft-lb)

12. Tighten the nuts which install the engine mounting onto the crossmember.

NOTE:

Make sure the engine mount nuts (A) and locator (B) are securely installed.

Tightening torque:

85 N·m (8.7 kgf-m, 62.7 ft-lb)

13. Connect the ground cable.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

14. Install the front and center exhaust pipe.

15. Lower the vehicle.

16. Connect the following hoses.

(1) Fuel delivery hose, fuel return hose and evaporation hose

(2) Heater inlet and outlet hoses

(3) Brake booster vacuum hose

17. Connect the following connectors and terminals.

(1) Engine ground terminal

Tightening torque:

14 N·m (1.4 kgf-m, 10.3 ft-lb)

(2) Engine harness connectors

(3) Generator connector and terminal

Tightening torque:

15 N·m (1.5 kgf-m, 11.1 ft-lb)

(4) A/C compressor connector

18. Install the intercooler.

19. Install the A/C pressure hoses.

20. Install the radiator.

21. Install the coolant filler tank.

22. Install the air cleaner case and air intake duct.

23. Install the battery in the vehicle, and connect the battery cables.

24. Fill engine coolant.

25. Charge the A/C system with refrigerant.

26. Install the V-belt cover.

Tightening torque:

13 N·m (1.3 kgf-m, 9.6 ft-lb)

27. Change the bolt installation position from (B) to (A), then close the front hood.

Tightening torque:

7.5 N·m (0.8 kgf-m, 5.5 ft-lb)

28. Lower the vehicle from the lift.