MECHANICAL(H4DOTC) > General Description

COMPONENT

1. TIMING BELT

(1)

Timing belt cover No. 2 RH

(12)

Timing belt

Tightening torque:N·m (kgf-m, ft-lb)

(2)

Timing belt guide

(13)

Belt idler No. 2

T1:

5 (0.5, 3.7)

(3)

Crank sprocket

(14)

Belt idler

T2:

9.75 (1.0, 7.2)

(4)

Timing belt cover No. 2 LH

(15)

Timing belt cover LH

T3:

24.5 (2.5, 18.1)

(5)

Tensioner bracket

(16)

Front belt cover

T4:

39 (4.0, 28.8)

(6)

Automatic belt tension adjuster ASSY

(17)

Timing belt cover RH

T5:

(7)

Belt idler

(18)

Crank pulley

T6:

(8)

Exhaust cam sprocket RH

(19)

Timing belt guide

T7:

6.4 (0.7, 4.7)

(9)

Intake cam sprocket RH

(20)

O-ring

T8:

3.4 (0.3, 2.5)

(10)

Intake cam sprocket LH

(21)

Actuator cover

T9:

25 (2.5, 18.4)

(11)

Exhaust cam sprocket LH

       

2. CYLINDER HEAD AND CAMSHAFT

(1)

Rocker cover RH

(15)

Cylinder head LH

(29)

Stud bolt

(2)

Rocker cover gasket RH

(16)

Intake camshaft LH

(30)

Union screw with filter (with protrusion)

(3)

Front camshaft cap RH

(17)

Exhaust camshaft LH

(31)

Union screw without filter (without protrusion)

(4)

Intake rear camshaft cap RH

(18)

Front camshaft cap LH

(32)

Gasket

(5)

Intake camshaft RH

(19)

Intake camshaft cap LH

   

(6)

Oil flow control solenoid valve

(20)

Exhaust camshaft cap LH

Tightening torque:N·m (kgf-m, ft-lb)

(7)

Exhaust rear camshaft cap RH

(21)

Rocker cover gasket LH

T1:

(8)

Gasket

(22)

Rocker cover LH

T2:

8 (0.8, 5.9)

(9)

Oil return cover

(23)

Oil filler cap

T3:

(10)

Exhaust camshaft RH

(24)

Oil filler duct

T4:

6.4 (0.7, 4.7)

(11)

Cylinder head bolt

(25)

O-ring

T5:

(12)

Oil seal

(26)

Oil pipe LH

T6:

29 (3.0, 21.4)

(13)

Cylinder head RH

(27)

Gasket

T7:

(14)

Cylinder head gasket

(28)

Oil pipe RH

   

3. CYLINDER HEAD AND VALVE ASSEMBLY

(1)

Exhaust valve

(6)

Valve spring

(11)

Intake valve guide

(2)

Intake valve

(7)

Retainer

(12)

Exhaust valve guide

(3)

Cylinder head

(8)

Retainer key

(13)

Plug

(4)

Valve spring seat

(9)

Valve lifter

   

(5)

Intake valve oil seal

(10)

Exhaust valve oil seal

   

4. CYLINDER BLOCK

(1)

Oil pressure switch

(17)

Connector

(33)

Oil pump seal

(2)

Cylinder block RH

(18)

Oil strainer

(34)

Water pump sealing

(3)

Service hole plug

(19)

Gasket

 

(4)

Gasket

(20)

Oil pan

Tightening torque:N·m (kgf-m, ft-lb)

(5)

Oil separator cover

(21)

Drain plug

T1:

5 (0.5, 3.7)

(6)

Water by-pass pipe

(22)

Drain plug gasket

T2:

6.4 (0.7, 4.7)

(7)

Oil pump

(23)

Oil level gauge guide

T3:

10 (1.0, 7.2)

(8)

Front oil seal

(24)

Oil filter

T4:

25 (2.5, 18.4)

(9)

Rear oil seal

(25)

Gasket

T5:

(10)

O-ring

(26)

Water pump hose

T6:

70 (7.1, 51.6)

(11)

Service hole cover

(27)

Nipple

T7:

First 12 (1.2, 8.9)

Second 12 (1.2, 8.9)

(12)

Cylinder block LH

(28)

Seal

T8:

44 (4.5, 32.5)

(13)

Water pump

(29)

Washer

T9:

54 (5.5, 40)

(14)

Baffle plate

(30)

Seal washer

T10:

69 (7.0, 50.9)

(15)

Oil cooler

(31)

O-ring

T11:

16 (1.6, 11.8)

(16)

Oil cooler pipe

(32)

Engine rear hanger

   

5. CRANKSHAFT AND PISTON

(1)

Flywheel

(8)

Snap ring

(15)

Crankshaft bearing #1, #3

(2)

Ball bearing

(9)

Connecting rod bolt

(16)

Crankshaft bearing #2, #4

(3)

Top ring

(10)

Connecting rod

(17)

Crankshaft bearing #5

(4)

Second ring

(11)

Connecting rod bearing

 

(5)

Oil ring

(12)

Connecting rod cap

Tightening torque:N·m (kgf-m, ft-lb)

(6)

Piston

(13)

Crankshaft

T1:

52 (5.3, 38.4)

(7)

Piston pin

(14)

Woodruff key

T2:

6. ENGINE MOUNTING

(1)

Front cushion rubber

   

Tightening torque:N·m (kgf-m, ft-lb)

       

T1:

35 (3.6, 25.8)

       

T2:

85 (8.7, 62.7)