CLUTCH PEDAL INSPECTION/ADJUSTMENT


BME051041030201

Clutch Pedal Height

1. Measure the distance from the upper surface of the pedal pad to the carpet.

• If not within the specification, adjust the pedal height by turning adjustment bolt B and locknut A.
Pedal height (with carpet)
231-236 mm {9.09-9.29 in}
(Reference value)

Clutch Pedal Free Play

1. Depress the clutch pedal by hand until clutch resistance is felt, and measure the pedal free play.

• If not within the specification, adjust the pedal free play
by loosening locknut C and turning push rod D as necessary.
• If necessary replace the clutch pedal.
Pedal free play
5.2-14 mm {0.20-0.55 in}
Push rod free play at clutch pedal
0.1-0.5 mm {0.004-0.02 in}
(Reference value)

Clutch Pedal Disengagement Point

1. Apply the parking brake and fix the front and rear of the wheels with the wheel chocks.

2. Start the engine at idle.

3. Without depressing the clutch pedal, move the

shift lever slowly to the reverse position.

4. Hold the lever when the gear noise is heard.

5. Depress the clutch pedal slowly.

6. Hold the pedal when the gear noise stops (clutch pedal disengagement point).

7. Measure distance A (the distance from the clutch pedal disengagement point to the fully depressed position) and the pedal stroke.

8. Verify that they are within specification.

• If not within the specification, adjust the pedal height or the clutch pedal free play to specification.
• If necessary, replace the clutch pedal.
Clutch pedal disengagement stroke
23-43 mm {0.91-1.69 in}
Pedal stroke
148 mm {5.83 in} (Reference value)