CLUTCH UNIT REMOVAL/INSTALLATION


BME051016000201

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

G15M-R manual transaxle models

A65M-R manual transaxle models

1
Clutch release cylinder
2
Manual transaxle
3
Boot
4
Clutch release collar
5
Clutch release fork
6
Clutch cover
7
Clutch disc
8
Pilot bearing
9
Flywheel

Clutch Cover and Disc Removal Note

1. Install the SSTs.

2. Loosen each bolt one turn at a time in a crisscross pattern until spring tension is released.

3. Remove the clutch cover and disc.

Pilot Bearing Removal Note

Note
• The pilot bearing does not need to be removed unless you are replacing it.

1. Use the SST to remove the pilot bearing.

G15M-R manual transaxle models

A65M-R manual transaxle models

Pilot Bearing Installation Note

1. Use the SSTs to install the pilot bearing.

G15M-R manual transaxle models

A65M-R manual transaxle models

Flywheel Removal Note

1. Hold the flywheel using the SST.

2. Remove the bolts evenly and gradually in a crisscross pattern.

3. Remove the flywheel.

G15M-R manual transaxle models

A65M-R manual transaxle models

4. Inspect for oil leakage from the crankshaft rear oil seal.

• If there is any malfunction, replace the crankshaft rear oil seal.
(See REAR OIL SEAL REPLACEMENT [L3].)
(See REAR OIL SEAL REPLACEMENT [MZR-CD (RF Turbo)].)

Flywheel Installation Note

1. Install the flywheel to the crankshaft.

2. Clean the crankshaft thread holes before installing the new lock bolts.

3. Hand-tighten the flywheel lock bolts.

4. Install the SST to the flywheel.

G15M-R manual transaxle models

A65M-R manual transaxle models

5. Gradually tighten the flywheel lock bolts in a crisscross pattern.

Tightening torque
G15M-R manual transaxle models:
97-102 N·m
{9.8-10.5 kgf·m, 71-75 ft·lbf}
A65M-R manual transaxle models:
151.3-161.1 N·m
{15.43-16.42 kgf·m, 112-118 ft·lbf}

Clutch Disc Installation Note

1. Hold the clutch disc position using the SST.

Clutch Cover Installation Note

1. Install the SSTs.

2. Tighten the bolts evenly and gradually in a crisscross pattern.

Tightening torque
25-33 N·m {2.6-3.3 kgf·m, 19-24 ft·lbf}