MASTER CYLINDER DISASSEMBLY/ASSEMBLY


BME041143400202

Caution
• If the master cylinder body is damaged, replace the unit as a component. When securing the master cylinder in a vise, tighten only the flange of the master cylinder.

1. Disassemble in the order indicated in the table.

2. Assemble in the reverse order of disassembly.

1
Cap
2
Filter
3
Screw
4
Reservoir
5
Joint bushing
6
Fluid level sensor
7
Snap ring
8
Spacer
9
Piston guide
10
O-ring
11
Cup
12
Primary piston stopper
13
Primary piston
14
Stop pin
15
O-ring
16
Secondary piston
17
Master cylinder body

Stop Pin Assembly Note

1. Install the secondary piston with the piston hole

facing the stop pin.

2. Install the new O-ring onto the stop pin.

3. Install the stop pin.

Tightening torque
6.9-9.8 N·m {71-99 kgf·cm, 62-86 in·lbf}

4. Push and release the secondary piston assembly to verify that it si held by the stop pin.