INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [MZR-CD (RF Turbo)]


BME011300113208

Warning
• When the engine and intake-air system are hot, they can cause severe burns or injury. Turn off the engine and wait until they are cool before removing or installing the intake-air system.
• Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage, Fuel can also irritate skin and eyes. To prevent this, always complete the following "Fuel Line Safety Procedure". (See BEFORE SERVICE PRECAUTION [MZR-CD (RF Turbo)].)
Note
• Perform "Correction after Parts Installation" after replacing the MAF IAT sensor. (See MAF Correction.)

1. Disconnect the negative battery cable.

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

1
Fresh-air duct
2
Vacuum hose
3
Air cleaner
4
Air cleaner element
5
Air hose
6
Air pipe
7
Air hose
8
Air pipe
9
Air hose
10
Air pipe
11
Charge air cooler
12
Air duct
13
Boost sensor
14
IAT sensor No. 2
15
Air pipe
16
Air hose
17
Vacuum hose (VSC valve actuator)
18
Vacuum hose (Intake shutter valve actuator)
19
Intake manifold

Air Pipe Removal Note

1. Remove the battery and the battery tray before removing the air pipe. (See BATTERY REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)

Intake Manifold Removal Note

1. Remove the supply pump before removing the intake manifold. (See SUPPLY PUMP REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)

2. Remove the EGR valve before removing the intake manifold. (See EGR VALVE REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)