INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L3]

BME011300113204

Warning

• When the engine and intake-air system are hot, they can badly burn. Turn off the engine and wait until they are cool before removing the intake-air system.

• Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.

• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injuries or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure". (See BEFORE SERVICE PRECAUTION [L3].)

1. Disconnect the negative battery cable.

2. Remove in the order indicated in the table.

3. Install in the reverse order of removal.

4. Complete the "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION [L3].)


1	Air cleaner cover
2	Air cleaner case
3	Air cleaner element
4	Vacuum hose (catch tank) (See Vacuum Hose (Catch Tank) Installation Note)
5	Fresh-air duct (See Fresh-air Duct Removal Note)
6	Resonance chamber (See Resonance Chamber Removal Note)
7	Mass air flow sensor
8	Barometric pressure sensor
9	Vacuum/Evaporative hose (See Vacuum/Evaporative Hose Installation Note)
10	Air hose
11	Throttle body
12	Variable tumble control solenoid valve
13	VIS solenoid valve
14	Fuel injector connector
15	Plastic fuel hose (See Plastic Fuel Hose Removal Note) (See Plastic Fuel Hose Installation Note)
16	Fuel distributor
17	Intake manifold (See Intake Manifold Removal Note)
18	IAC valve

Fresh-air Duct Removal Note

1. Remove the fuse box, battery and battery tray before removing the fresh-air duct. (See BATTERY REMOVAL/INSTALLATION [L3, AJ].)

Resonance Chamber Removal Note

1. Remove the front mudguard (LH) before removing the resonance chamber.

Intake Manifold Removal Note

1. Remove the fan component.

(1) Remove the transverse member.

(2) Remove the engine mounting member. (See ENGINE REMOVAL/INSTALLATION [L3].)

(3) Remove the No.2 engine mount. (See ENGINE DISASSEMBLY/ASSEMBLY [L3].)

(4) Remove the fan assembly. (See COOLING FAN MOTOR REMOVAL/INSTALLATION [L3].)

2. Remove the intake manifold.

(1) Remove the intake manifold mounting bolts.

(2) Remove the EGR pipe.

(3) Remove the intake manifold.

Vacuum Hose (Catch Tank) Installation Note

1. Fit the vacuum hose (catch tank) onto the respective fittings, and install clamps as shown.