NO.10 LOW IDLE/STALLS DURING DECELERATION [MZR-CD (RF Turbo)]


BME010300103281

10

LOW IDLE/STALLS DURING DECELERATION

DESCRIPTION

• Engine stops unexpectedly at beginning of deceleration or recovery from deceleration.

POSSIBLE CAUSE

• Intake-air system restriction
• Poor fuel quality
• A/C system improper operation
• Inadequate fuel pressure
• Suction control valve malfunction (built-in supply pump)
• Fuel pressure limiter malfunction (built-in common rail)
• Fuel leakage
• Fuel line restriction
• Fuel filter clogging
• Incorrect fuel injection timing
• Improper idle speed
• Erratic signal from CKP sensor
• Erratic signal from CMP sensor
• Supply pump malfunction
• Fuel injector malfunction
• Low engine compression
• Improper valve timing
• Glow system malfunction
• EGR system malfunction
• Vacuum leakage
• MAF/IAT sensor or related circuit malfunction
• ECT sensor or related circuit malfunction
• Fuel pressure sensor or related circuit malfunction
• Neutral switch malfunction or related circuit malfunction
• CPP switch malfunction or related circuit malfunction
• Accelerator pedal position sensor or related circuit malfunction
• Idle switch or related circuit malfunction
• Incorrect adjustment accelerator pedal position sensor and/or idle switch
• IDM or related circuit malfunction
Warning
The following troubleshooting flow chart contains the fuel system diagnosis and repair procedures. Read the following warnings before performing the fuel system services:
• Fuel vapor is hazardous. It can easily ignite, causing serious injury and damage. Always keep sparks and flames away from fuel.
• Fuel line spills and leakage are dangerous. Fuel can ignite and cause serious injury or death and damage. Fuel can also irritate skin and eyes. To prevent this, always complete "BEFORE SERVICE PRECAUTION" and "AFTER SERVICE PRECAUTION" described in this manual.
(See BEFORE SERVICE PRECAUTION [MZR-CD (RF Turbo)].)
(See AFTER SERVICE PRECAUTION [MZR-CD (RF Turbo)].)

Diagnostic Procedure

STEP

INSPECTION

RESULTS

ACTION

1
Does the engine idle rough?
Yes
Go to symptom troubleshooting "NO.8 ENGINE RUNS ROUGH/ROLLING IDLE".
No
Go to the next step.
2
Inspect for the following:
• Fuel line/fuel filter clogging
• Intake-air system restriction
• Vacuum leakage
• Fuel quality (e.g.: include water contamination, winter/summer blend)
Are all items normal?
Yes
Go to the next step.
No
Service if necessary.
Repeat Step 2.
3
Perform self-test function using the WDS or equivalent.
Turn the engine switch to the ON position.
Retrieve any DTC.
Is DTC displayed?
Yes

DTC is displayed:

Go to the applicable DTC inspection.

Communication error message is displayed:

Inspect for the following:
• Open circuit between PCM control relay and PCM terminal 53 or 79
• Open circuit PCM control relay and PCM terminal 69
• PCM control relay stuck open
• Open or poor GND circuit (PCM terminal 65, 85, 103 or 104)
• Poor connection vehicle body GND
No

No DTC is displayed:

Go to the next step.
4
Inspect idle speed.
Is idle speed correct?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the idle speed inspection results.
5
Inspect the adjustment of the accelerator pedal position sensor and the idle switch.
Are the accelerator pedal position sensor and the idle switch adjusted correctly?
Yes
Go to the next step
No
Adjust the accelerator pedal position sensor and the idle switch correctly.
6
Measure the voltage at PCM terminal 33 and 56.
Is the voltages normal?
Yes
Go to the next step.
No

PCM terminal 33 does not specified:

Inspect the clutch pedal position switch and the related wiring harness.

PCM terminal 56 does not specified:

Inspect the neutral switch and the related wiring harness.
7
Visually inspect the CKP sensor and teeth of the pulse wheel.
Are the CKP sensor and teeth of the pulse wheel normal?
Yes
Go to the next step.
No
Replace the malfunctioning parts.
8
Measure the gap between the CKP sensor and teeth of the pulse wheel.

Specification

1.5-2.5 mm {0.059-0.098 in}

Is the gap within the specification?
Yes
Go to the next step.
No
Adjust the CKP sensor position.
9
Visually inspect the CMP sensor and teeth of the pulse wheel.
Are the CMP sensor and teeth of the pulse wheel normal?
Yes
Inspect the following PIDs:
• ECT
• IAT
• MAF
• RPM
If PID value is not as specified, repair or replace the malfunctioning part.
If PID value is normal, go to the next step.
No
Replace malfunctioning parts.
10
Inspect the fuel pressure sensor.
Is fuel pressure normal?
Yes
Go to the next step.
No
Replace the common rail.
11
Inspect the suction control valve.
Is the suction control valve normal?
Yes
Go to the next step.
No
Repair the supply pump.
12
Is the engine compression correct?
Yes
Go to the next step.
No
Inspect for the following:
• Damaged valve seat
• Worn valve stem and valve guide
• Worn or stuck piston ring
• Worn piston, piston ring or cylinder
• Improper valve timing
Service if necessary.
13
Inspect the fuel injector.
Is the fuel injector normal?
Yes
Go to the next step.
No
Repair or replace if necessary.
14
Note
• The following test should be performed on the vehicles with the A/C system. If the following test cannot be performed due to the engine stalling, go to the next step.
• Go to the next step for the vehicle without the A/C system.
Connect a pressure gauge to A/C line.
Turn the blower and A/C switches on.
Is pressure within the specification?
Yes
Go to the next step.
No

A/C is always on:

Go to symptom troubleshooting "NO.24 A/C ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY".

Other symptoms:

Inspect the following:
• Refrigerant charging amount
• Cooling fan and/or condenser fan operation
15
Inspect the EGR system operation.
Is the EGR system operation normal?
Yes
Go to the next step.
No
Repair or replace the malfunctioning part according to the EGR system operation results.
16
Inspect the glow system operation.
Is the glow system operation normal?
Yes
Remove and inspect the supply pump and the common rail.
No
Service if necessary.
17
Verify test results.
• If normal, return to diagnostic index to service any additional symptoms.
• If malfunction remains, replace the PCM. (See PCM REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)