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30 |
Spark plug condition |
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DESCRIPTION |
• Incorrect spark plug condition
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POSSIBLE CAUSE |
• Spark-Weak, not visible
• Air/fuel mixture-Excessive fuel injection volume
• Compression-No compression, low compression
• Faulty spark plug
Grayish white with specific plug:
• Air/fuel mixture-Insufficient fuel injection volume
• Faulty spark plug
Wet/carbon stuck on all plugs:
• Spark-Weak
• Air/fuel mixture-Too rich
• Compression-Low compression
• Clogging in intake/exhaust system
Grayish white with all plugs:
• Air/fuel mixture-Too lean
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Diagnostic procedure
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STEP
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INSPECTION
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ACTION
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1
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• Remove all spark plugs.
• Inspect the spark plug condition.
• Is the spark plug condition normal?
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Yes
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Troubleshooting completed.
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No
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Specific plug is wet or covered with carbon:
• Go to the next step.
Specific plug looks grayish white:
• Go to Step 7.
All plugs are wet or covered with carbon:
• Go to Step 9.
All plugs look grayish white:
• Go to Step 15.
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2
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• Is the spark plug wet/covered with carbon by engine oil?
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Yes
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Working up and down inspect all areas related to oil.
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No
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Go to the next step.
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3
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• Inspect the spark plug for the following.
• Is the spark plug normal?
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Yes
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Go to the next step.
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No
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Replace the spark plug.
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4
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• Inspect the compression pressure at the malfunctioning cylinder.
• Is the compression pressure correct?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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5
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• Install all spark plugs.
• Perform the spark test at the malfunctioning cylinder.
• Is strong blue spark visible? (Compare with the normal cylinder.)
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning parts.
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6
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• Perform the fuel line pressure inspection.
• Is fuel line pressure correct?
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Yes
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Inspect the fuel injector for the following:
• Open or short in fuel injector
• Leakage
• Injection volume
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No
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Zero or low:
• Inspect fuel pump circuit.
• Inspect for open fuel pump relief valve.
• Inspect for fuel leakage inside the pressure regulator.
• Inspect for clogged main fuel line.
High:
• Inspect the pressure regulator for pressure cause.
• Inspect for clogged fuel return line.
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7
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• Inspect the spark plug for the following.
• Is the spark plug normal?
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Yes
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Go to the next step.
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No
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Replace the spark plug.
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8
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• Remove the fuel injector.
• Inspect the following:
• Are all above items normal?
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Yes
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Inspect for open circuit between the fuel injector connector terminal and PCM connector terminals.
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No
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Replace the fuel injector.
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9
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• Is the air cleaner element free of restriction?
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Yes
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Go to the next step.
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No
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Replace the air cleaner element.
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10
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• Perform the spark test.
• Is strong blue spark visible at each cylinder?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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11
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• Carry out fuel line pressure inspection.
• Is fuel line pressure correct?
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Yes
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Go to the next step.
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No
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Zero or low:
• Inspect fuel pump circuit.
• Inspect for open fuel pump relief valve.
• Inspect for fuel leakage inside pressure regulator.
• Inspect for clogged main fuel line.
High:
• Inspect pressure regulator for high pressure cause.
• Inspect for clogged fuel return line.
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12
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• Inspect the following PIDs.
• Are PIDs normal?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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13
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• Perform the purge control inspection (when engine can be started).
• Is the purge control correct?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part.
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14
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• Perform the compression inspection.
• Is the compression correct?
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Yes
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Inspect for clogging in the exhaust system.
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No
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Repair or replace the malfunctioning part.
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15
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• When the engine cannot be started, inspect the intake-air system for air leakage.
• When the engine can be started, perform the intake manifold vacuum inspection.
• Is air sucked in from the intake-air system?
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Yes
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Repair or replace the malfunctioning part.
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No
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Go to the next step.
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16
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• Perform the fuel line pressure inspection.
• Is fuel line pressure correct?
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Yes
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Inspect the following PIDs.
• ECT
• O2S11
• O2S21
• MAF
• O2S12
• O2S22
Inspect PCM GND condition.
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No
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Zero or low:
• Inspect fuel pump circuit.
• Inspect for open fuel pump relief valve.
• Inspect for fuel leakage inside the pressure regulator.
• Inspect for clogged main fuel line.
High:
• Inspect the pressure regulator for high pressure cause.
• Inspect for clogged fuel return line.
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17
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• Verify test results.
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