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STEP
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INSPECTION
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ACTION
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1
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Note
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• The following test should be performed on vehicles with the immobilizer system. Go to Step 12 for vehicles without the immobilizer system.
• Connect the WDS or equivalent to the DLC-2.
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- Do the following conditions appear?
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- The engine is not completely started.
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- DTC P1624 is displayed.
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Yes
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Both conditions appear:
• Go to Step 4.
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No
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Either or other condition appear:
• Go to the next step.
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2
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• Does the engine stall after approx. 2 s since the engine is started?
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Yes
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Go to the next step.
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No
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The immobilizer system is normal.
Go to Step 12.
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3
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• Is the immobilizer control module connector securely connected to the immobilizer control module?
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Yes
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Go to the next step.
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No
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Connect the immobilizer control module connector securely.
Return to Step 2.
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4
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• Does the immobilizer indicator light flash and indicate the following immobilizer system DTC?
DTC
01, 02, 03, 11, 21
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Yes
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Go to "ON-BOARD DIAGNOSTIC FUNCTION" of the immobilizer system.
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No
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Go to the next step.
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5
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• Does the immobilizer indicator light illuminate?
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Yes
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Go to Step 8.
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No
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Go to the next step.
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6
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• Does the immobilizer indicator light flash and indicate the following immobilizer system DTC after above 135 s after the ignition switch is turned to the ON position (Engine off)?
DTC
24, 30
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Yes
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Go to "ON-BOARD DIAGNOSTIC FUNCTION" of the immobilizer system.
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No
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Go to the next step.
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7
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• Turn the ignition switch off.
• Disconnect the immobilizer control module connector.
• Connect a jumper wire between immobilizer control module connector terminal M and GND.
• Turn the ignition switch to the ON position (Engine off).
• Does the immobilizer indicator light illuminate?
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Yes
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Reconnect the immobilizer control module connector.
Go to the next step.
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No
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Inspect for open circuit between immobilizer control module connector terminal M and instrument cluster.
• If normal, inspect the immobilizer indicator light bulb. Repair or replace if necessary. Reconnect the immobilizer control module connector, then return to Step 4.
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8
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• Connect the WDS or equivalent to the DLC and retrieve DTC.
• Is the following DTC displayed?
DTC
P1602, P1603, P1604, P1621, P1622, P1624
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Yes
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Go to the applicable DTC inspection.
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No
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Go to the next step.
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9
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• Is there continuity between PCM ground terminals 24/51/76/77/103 and GND?
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Yes
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Go to the next step.
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No
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Repair or replace the wiring harness.
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10
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• Turn the ignition switch to the ON position (Engine off).
• Measure the voltage between PCM terminals 71 and 97.
• Is the voltage above 11.5 V?
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Yes
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Go to the next step.
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No
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Repair or replace the wiring harness.
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11
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• Disconnect the immobilizer control module connector.
• Turn the ignition switch to the ON position (Engine off).
• Is there battery voltage at immobilizer control module connector terminal J?
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Yes
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Inspect for open circuit between PCM connector terminal 59 and immobilizer control module connector terminal A.
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No
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Repair or replace the wiring harness between immobilizer control module connector terminal J and fuse panel.
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12
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• Verify the following:
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- Vacuum connection
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- External fuel shut off or accessory (kill switch, alarm etc.)
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- Fuel quality: proper octane, contamination, winter/summer blend
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- No air leakage from intake-air system
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- Proper sealing of intake manifold and components attached to intake manifold: EGR valve, IAC valve
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- Ignition wiring
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- Electrical connections
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- Fuses
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- Smooth operation of throttle valve
• Are all items normal?
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Yes
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Go to the next step.
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No
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Repair or replace the malfunctioning part if necessary.
Repeat Step 12.
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13
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• Connect the WDS or equivalent to the DLC-2.
• Turn the ignition switch to the ON position (Engine off).
• Retrieve any DTCs.
• Is "PASSED" displayed?
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Yes
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No DTC is displayed:
• Go to the next step.
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No
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DTC is displayed:
• Go to the applicable DTC inspection.
Communication error message is displayed:
• Inspect for the following:
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- Open circuit between main relay and PCM terminal 71 or 97
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- Open main relay GND circuit
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- Main relay is stuck open.
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- Open or poor GND circuit (PCM terminal 24, 51, 76, 77 or 103)
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- Poor connection of vehicle body GND
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14
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• Turn the ignition switch to the ON position (Engine off).
• Disconnect the TP sensor connector.
• Measure the voltage at TP sensor connector VREF terminal with the ignition switch at the ON position.
Voltage
4.5-5.5 V
• Is the voltage normal?
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Yes
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Go to the next step.
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No
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Go to the troubleshooting "No.29 Constant voltage."
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15
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• Will the engine start and run smoothly at part throttle?
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Yes
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Inspect the IAC valve and the wiring harness.
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No
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Go to the next step.
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16
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• Connect the WDS or equivalent to the DLC-2.
• Access RPM PID.
• Is RPM PID indicating engine speed when cranking the engine?
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Yes
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Go to the next step.
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No
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Inspect for the following:
• Open or short circuit in CKP sensor
• Open or short circuit between CKP sensor and PCM terminal 21 or 22
• Open or short circuit in CKP sensor harnesses
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- If the CKP sensor and the wiring harness are normal, go to the next step.
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17
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• Visually inspect the CKP sensor and teeth of the crankshaft pulley.
• Are the CKP sensor and teeth of the crankshaft pulley normal?
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Yes
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Go to the next step.
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No
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Replace the malfunctioning part.
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18
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• Inspect the ignition coils.
• Are the ignition coils normal?
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Yes
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Repair or replace the ignition coil.
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No
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Go to the next step.
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19
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• Is strong blue spark visible at each disconnected ignition coil while cranking the engine?
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Yes
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Go to the next step.
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No
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Inspect for the following:
• Open or short circuit in ignition coil
• Open circuit between ignition switch and ignition coil
• Open circuit between ignition coil and PCM terminal 1, 26, 27, 52, 78 or 82
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20
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• Inspect the spark plug conditions.
• Is the spark plug wet, covered with carbon or grayish white?
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Yes
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Spark plug is wet or covered with carbon:
• Inspect for fuel leakage from the fuel injector.
Spark plug is grayish white:
• Inspect for the clogged fuel injector.
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No
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Install spark plugs on original cylinders.
Go to the next step.
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21
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• Remove and shake the PCV valve.
• Does the PCV valve rattle?
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Yes
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Go to the next step.
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No
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Replace the PCV valve.
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22
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• Inspect for restriction in the exhaust system.
• Is there any restriction?
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Yes
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Inspect the exhaust system.
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No
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Go to the next step.
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23
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• Install a fuel pressure gauge between the pulsation damper and the fuel distributor.
• Connect a jumper wire between F/P terminal at the DLC in engine compartment and GND.
• Turn the ignition switch to the ON position (Engine off).
• Is fuel line pressure correct when the ignition switch is cycled ON/OFF five times?
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Yes
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Go to the next step.
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No
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Zero or low:
• Inspect fuel pump circuit.
• Inspect for open fuel pump relief valve.
• Inspect for fuel leakage inside the pressure regulator.
• Inspect for clogged main fuel line.
High:
• Inspect the pressure regulator for high pressure cause.
• Inspect for clogged fuel return line.
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24
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• Visually inspect for fuel leakage at the fuel injector O-ring and fuel line.
• Service if necessary.
• Is fuel line pressure held after the ignition switch is turned off?
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Yes
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Go to the next step.
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No
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Inspect pressure regulator diaphragm condition.
• If condition is normal, inspect the fuel injector.
• If condition is not normal, replace the pressure regulator.
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25
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• Disconnect the vacuum hose between the purge solenoid valve and the intake manifold from the purge solenoid valve side.
• Plug opening end of the vacuum hose.
• Attempt to start the engine.
• Is starting condition improved?
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Yes
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Inspect if the purge solenoid valve is stuck open mechanically.
Inspect the EVAP control system.
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No
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Go to the next step.
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26
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• Is air leakage felt or heard at the intake-air system components while racing the engine to higher speed?
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Yes
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Repair or replace the malfunctioning part.
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No
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Go to the next step.
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27
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• Inspect the engine condition while tapping the EGR valve housing.
• Does the engine condition improve?
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Yes
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Replace the EGR valve.
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No
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Go to the next step.
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28
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• Is the engine compression correct?
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Yes
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Inspect the valve timing.
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No
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Inspect for causes.
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29
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• Verify test results.
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- If normal, return to diagnostic index to service any additional symptoms.
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- If malfunction remains, inspect related Service Information and perform repair or diagnosis.
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• If vehicle is repaired, troubleshooting completed.
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• If vehicle is not repaired or additional diagnostic information is not available, replace or reprogram the PCM.
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