Diagnostic procedure
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STEP
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INSPECTION
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ACTION
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1
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VERIFY FREEZE FRAME DATA HAS BEEN RECORDED
• Has FREEZE FRAME DATA been recorded?
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Yes
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Go to the next step.
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No
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Record FREEZE FRAME DATA on repair order, then go to the next step.
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2
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VERIFY RELATED SERVICE INFORMATION AVAILABILITY
• Check for related Service Information availability.
• Is any related Service Information available?
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Yes
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Perform repair or diagnosis according to available Service Information.
• If vehicle is not repaired, go to the next step.
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No
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Go to the next step.
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3
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VERIFY RELATED PENDING CODE OR STORED DTCs
• Turn the ignition switch off, then to the ON position (Engine off).
• Verify related pending code or stored DTCs.
• Are any other DTCs present?
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Yes
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Go to appropriate DTC troubleshooting.
(See DTC TABLE [L3].)
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No
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Go to the next step.
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4
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VERIFY CURRENT INPUT SIGNAL STATUS (KEY TO THE ON POSITION/IDLE)
• Access BOO, ECT, IAT, MAF, RPM, TP, and VSS PIDs using WDS or equivalent.
(See PCM INSPECTION [L3].)
• Is there any signal that is far out of specification when ignition switch is at ON and engine runs at idle?
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Yes
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Inspect suspected circuit and/or part according to inspection results.
(See PCM INSPECTION [L3].)
Then go to Step 21.
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No
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Go to the next step.
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5
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VERIFY CURRENT INPUT SIGNAL STATUS UNDER TROUBLE CONDITION
• Inspect same PIDs as in Step 4 while simulating FREEZE FRAME DATA condition.
• Is there any signal which causes drastic changes?
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Yes
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Inspect suspected circuit and/or part according to inspection results.
(See PCM INSPECTION [L3].)
Then go to Step 21.
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No
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Go to the next step.
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6
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INSPECT CMP SENSOR
• Inspect CMP sensor.
• Is CMP sensor normal?
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Yes
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Go to the next step.
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No
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Inspect installation condition of and damage to timing belt and gears, repair faulty parts.
• If it is normal, replace CMP sensor.
Then go to Step 21.
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7
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VERIFY CKP SENSOR INSTALLATION CONDITION
• Inspect for CKP sensor looseness.
• Is CKP sensor loose?
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Yes
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Retighten CKP sensor, then go to Step 21.
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No
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Go to the next step.
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8
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INSPECT IGNITION COIL OPERATION AND HIGH-TENSION LEAD WITH TIMING LIGHT
• Verify blinking condition for each cylinder using timing light at idle.
• Do all cylinders show blinking condition?
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Yes
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Go to Step 12.
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No
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Go to the next step.
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9
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INSPECT HIGH-TENSION LEADS OF NON- BLINKING CYLINDER
• Turn the ignition switch off.
• Inspect high-tension leads for improper installation, corrosion on terminal, open lead and damaged cover.
• Is condition of high-tension lead normal?
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Yes
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Go to the next step.
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No
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Replace faulty high-tension lead, then go to Step 21.
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10
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INSPECT POWER SUPPLY TERMINAL AT IGNITION COIL CONNECTOR
• Disconnect ignition coil connector.
• Turn the ignition switch to the ON position (Engine off).
• Measure voltage between ignition coil terminal B (wiring harness-side) and body ground.
• Is there voltage reading B+?
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Yes
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Go to the next step.
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No
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Check for open circuit between ignition coil connector and ignition switch. Repair or replace wiring harness, then go to Step 21.
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11
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INSPECT IGNITION COIL RESISTANCE
• Inspect ignition coil resistance.
• Is coil resistance normal?
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Yes
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Go to step 21.
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No
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Replace ignition coil, then go to Step 21.
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12
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INSPECT MAF PID
• Start engine.
• Access MAF PID using WDS or equivalent.
• Verify that MAF PID changes quickly according to race engine RPM.
• Is MAF PID response normal?
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Yes
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Go to the next step.
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No
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Replace MAF sensor, then go to Step 21.
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13
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INSPECT EXCESSIVE AIR SUCTION IN INTAKE AIR SYSTEM
• Inspect for air leakage at following:
• Is there any malfunction?
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Yes
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Repair or replace suspected part, then go to Step 21.
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No
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Go to the next step.
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14
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INSPECT FUEL LINE PRESSURE
• Inspect fuel line pressure.
• Is fuel line pressure normal?
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Yes
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Go to step 16.
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No
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If fuel line pressure is too low, go to the next step.
If fuel line pressure is excessively high, replace fuel pump unit,
then go to Step 21.
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15
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INSPECT FUEL LINE FROM FUEL PUMP TO FUEL DELIVERY PIPE
• Visually inspect fuel line for any leakage.
• Is any fuel leakage found?
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Yes
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Replace suspected fuel line, then go to Step 21.
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No
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Inspect fuel filters for following:
• Restriction or clogging in fuel filter (high-pressure side).
• Foreign materials or clogging in fuel filter (low-pressure side)
Perform following actions depend on the result above.
• If restriction or clogging is found in fuel filter (high-pressure side), replace fuel pump unit.
• If foreign materials or clogging is found inside fuel filter (low-pressure side), clean out fuel tank and filter (low-pressure side).
• If all items above are normal, replace fuel pump unit.
Then, go to Step 21.
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16
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INSPECT ENGINE COMPRESSION
• Inspect engine compression.
(See COMPRESSION INSPECTION [L3].)
• Is it normal?
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Yes
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Go to the next step.
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No
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Implement engine overhaul for repairs, then go to Step 21.
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17
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INSPECT OPERATION OF PURGE CONTROL SOLENOID VALVE
• Turn the ignition switch off.
• Connect vacuum pump to purge control solenoid valve and apply vacuum to solenoid.
• Verify that solenoid holds vacuum.
• Turn the ignition switch to the ON position (Engine off).
• Access EVAPCP PID in SIMULATION TEST using WDS or equivalent.
• Set duty value to 100% for EVAPCP PID.
• Apply vacuum while turning solenoid from OFF to ON and simulating EVAPCP PID with 100% duty value.
• Verify that solenoid releases vacuum when solenoid is turned to ON.
• Is purge control solenoid valve operation normal?
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Yes
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Go to the next step.
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No
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Replace purge control solenoid valve, then go to Step 21.
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18
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INSPECT PCV VALVE OPERATION
• Turn the ignition switch off.
• Remove PCV valve and check valve operation.
(See PCV VALVE INSPECTION [L3].)
• Is PCV valve operation normal?
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Yes
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Replace PCV valve, then go to Step 21.
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No
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Go to the next step.
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19
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INSPECT OPERATION OF EGR VALVE
• Remove EGR valve.
• Visually inspect for stuck open.
• Is EGR valve stuck open?
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Yes
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Repair or replace EGR valve, then go to Step 21.
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No
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Go to the next step.
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20
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INSPECT SEALING OF ENGINE COOLANT PASSAGE
• Remove radiator cap.
• Implement procedure to bleed air from engine coolant, then run engine at idle.
• Are there any small bubbles which makes engine coolant white at filler opening?
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Yes
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Air gets in due poor sealing of head gasket or other areas between combustion chamber and engine coolant passage. Repair or replace faulty parts, then go to the next step.
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No
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Go to the next step.
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21
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VERIFY TROUBLESHOOTING OF MISFIRE DTC COMPLETED
• Make sure to reconnect all disconnected connectors.
• Turn the ignition switch to the ON position (Engine off).
• Clear DTC from memory using WDS or equivalent.
• Run PCM adaptive memory procedure drive mode.
(See OBD DRIVE MODE [L3].)
• Is PENDING CODE of same DTC present?
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Yes
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Replace PCM, then go to the next step.
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No
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Go to the next step.
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22
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VERIFY AFTER REPAIR PROCEDURE
• Perform "After Repair Procedure".
(See AFTER REPAIR PROCEDURE [L3].)
• Is there any DTC present?
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Yes
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Go to the applicable DTC inspection.
(See DTC TABLE [L3].)
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No
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Troubleshooting completed.
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