Diagnostic procedure
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STEP
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INSPECTION
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ACTION
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1
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VERIFY FREEZE FRAME DATA AND DIAGNOSTIC MONITORING TEST RESULTS HAVE BEEN RECORDED
• Have FREEZE FRAME DATA and DIAGNOSTIC MONITORING TEST RESULTS (Misfire related) been recorded?
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Yes
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Go to the next step.
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No
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Record FREEZE FRAME DATA and DIAGNOSTIC MONITORING TEST RESULTS on repair order, then go to the next step.
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2
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VERIFY RELATED SERVICE INFORMATION AVAILABILITY
• Check for related Service Information availability.
• Is any related Service Information available?
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Yes
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Perform repair or diagnosis according to available Service Information.
• If vehicle is not repaired, go to next step.
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No
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Go to next step.
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3
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VERIFY RELATED PENDING CODE OR STORED DTCs
• Turn the ignition switch off then ON (Engine OFF).
• Verify related pending code or stored DTCs.
• Is other DTCs present?
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Yes
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Go to appropriate DTC troubleshooting.
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No
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Go to next step.
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4
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VERIFY CURRENT INPUT SIGNAL STATUS (IGNITION SWITCH TO ON/IDLE)
• Access ECT, IAT, MAF, RPM, TP, and VSS PIDs using WDS or equivalent.
• Is there any signal that is far out of specification when ignition switch is ON and engine runs at idle?
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Yes
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Inspect suspected circuit and/or part according to inspection results.
Then go to Step 21.
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No
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Go to next step.
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5
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VERIFY CURRENT INPUT SIGNAL STATUS UNDER TROUBLE CONDITION
• Inspect PID while simulating FREEZE FRAME DATA condition.
• Is there any signal which causes drastic changes?
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Yes
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Inspect suspected circuit and/or part according to inspection results.
Then go to Step 21.
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No
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Go to next step.
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6
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INSPECT CMP SENSOR
• Inspect CMP sensor.
• Is CMP sensor normal?
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Yes
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Go to next step.
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No
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Inspect installation condition and damages on timing belt and gears, repair faulty parts.
• If it is normal, replace CMP sensor.
Then go to Step 21.
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7
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VERIFY CKP SENSOR INSTALLATION CONDITION
• Check for CKP sensor looseness.
• Is CKP sensor loosen?
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Yes
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Retighten CKP sensor, then go to Step 21.
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No
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Go to next step.
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8
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CHECK IGNITION COIL OPERATION
• Perform spark test.
(See Spark Test)
• Do all cylinders show blinking condition?
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Yes
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Go to step 11.
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No
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Go to next step.
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9
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INSPECT POWER SUPPLY TERMINAL AT IGNITION COIL CONNECTOR
• Disconnect ignition coil connector.
• Turn the ignition switch to ON (Engine OFF).
• Measure voltage between ignition coil terminal D (harness-side) and body ground.
• Is there voltage reading B+?
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Yes
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Go to next step.
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No
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Check for open circuit between ignition coil connector and ignition switch. Repair or replace wiring harness, then go to Step 21.
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10
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INSPECT IGNITION COIL RESISTANCE
• Check ignition coil resistance.
• Is coil resistance normal?
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Yes
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Go to step 21.
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No
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Replace ignition coil, then go to Step 21.
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11
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INSPECT MAF PID
• Start engine.
• Access MAF PID using WDS or equivalent.
• Verify that MAF PID changes quickly according to race engine RPM.
• Is MAF PID response normal?
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Yes
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Go to next step.
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No
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Replace mass airflow sensor, then go to Step 21.
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12
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INSPECT EXCESSIVE AIR SUCTION IN INTAKE AIR SYSTEM
• Inspect for air leakage at following:
• Is there any malfunction?
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Yes
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Repair or replace suspected part, then go to Step 21.
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No
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Go to next step.
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13
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INSPECT FUEL LINE PRESSURE
• Inspect fuel line pressure.
• Is fuel line pressure normal?
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Yes
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Go to step 17.
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No
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If fuel line pressure is too low, go to next step.
If fuel line pressure is excess high, check as follows:
• Fuel pump maximum pressure
• Fuel return line for clogged
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14
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INSPECT FUEL PUMP MAXIMUM PRESSURE
• Inspect fuel pump maximum pressure.
• Is fuel pump maximum pressure normal?
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Yes
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Go to next step.
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No
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Inspect fuel pump circuit for open or poor connection. Repair or replace suspected circuit, then go to Step 21.
• If normal, replace fuel pump, then go to Step 21.
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15
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INSPECT FUEL LINE FROM FUEL PUMP TO FUEL DELIVERY PIPE
• Visually inspect for fuel leakage in fuel line for any leakage.
• Is any fuel leakage found?
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Yes
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Replace suspected fuel line, then go to Step 21.
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No
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Inspect fuel filters for following:
• Restriction or clogging at fuel filter (high-pressure side).
• Foreign materials or stain inside fuel filter (low-pressure side)
Perform following actions as result.
• If restriction or clogging is found at fuel filter (high-pressure side), replace fuel filter.
• If foreign materials or stain is found inside fuel filter (low-pressure side), clean of fuel tank and filter.
• If all items above are normal, replace pressure regulator.
Then, go to Step 21.
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16
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INSPECT ENGINE COMPRESSION
• Inspect engine compression.
• Is it normal?
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Yes
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Go to next step.
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No
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Implement engine overhaul for repairs, then go to Step 21.
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17
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INSPECT OPERATION OF PURGE CONTROL SOLENOID VALVE
• Perform purge solenoid valve inspection.
• Is purge control solenoid valve normal?
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Yes
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Go to next step.
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No
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Replace purge control solenoid valve, then go to Step 21.
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18
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INSPECT PCV VALVE OPERATION
• Turn the ignition switch off.
• Remove PCV valve and check valve operation.
(See PCV VALVE INSPECTION [AJ].)
• Is PCV valve operation normal?
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Yes
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Replace PCV valve, then go to Step 21.
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No
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Go to next step.
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19
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INSPECT OPERATION OF EGR VALVE
• Remove EGR valve.
• Visually check for stuck to open.
• Does EGR valve stuck to open?
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Yes
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Go to next step.
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No
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Repair or replace EGR valve, then go to Step 21.
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20
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INSPECT SEALING OF ENGINE COOLANT PASSAGE
• Remove radiator cap.
• Implement procedure to bleed air from engine coolant, then run engine at idle.
• Is there any small bubble which makes engine coolant white at filling opening?
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Yes
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Air gets in from poor sealing on head gasket or other areas between combustion chamber and engine coolant passage. Repair or replace faulty parts, then go to next step.
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No
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Go to next step.
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21
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VERIFY TROUBLESHOOTING OF MISFIRE DTC COMPLETED
• Make sure to reconnect all disconnected connectors.
• Turn the ignition switch to ON (Engine OFF).
• Clear DTC from memory using WDS or equivalent.
• Run PCM adaptive memory procedure drive mode.
• Is PENDING CODE of same DTC present?
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Yes
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Replace PCM, then go to next step.
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No
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Go to next step.
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22
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VERIFY AFTER REPAIR PROCEDURE
• Perform "After Repair Procedure".
(See AFTER REPAIR PROCEDURE [AJ].)
• Is there any DTC present?
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Yes
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Go to applicable DTC inspection.
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No
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Troubleshooting completed.
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