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STEP
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INSPECTION
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ACTION
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1
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VERIFY WHETHER MALFUNCTION IS IN A/C SYSTEM OR DEFROSTER SYSTEM
• When both A/C and front fan switches in front climate control unit are on, does cool air blow out from front vents?
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Yes
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Go to next step.
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No
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Go to Step 1 of troubleshooting index No.11.
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2
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INSPECT A/C FUSE
• Is A/C fuse okay?
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Yes
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Go to next step.
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No
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• Inspect blown fuse's circuit for short to ground.
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- Repair or replace as necessary.
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- Install appropriate amperage fuse.
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3
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INSPECT FRONT AIR INTAKE ACTUATOR
• Inspect front air intake actuator as follows.
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- Is there grease on link?
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- Is link securely and properly positioned?
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- Is link free of obstructions?
• Are above items okay?
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Yes
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Go to next step.
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No
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Apply grease or install link properly and securely, remove obstruction, then go to Step 15.
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*4
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INSPECT WIRING HARNESS BETWEEN FUSE BLOCK AND FRONT CLIMATE CONTROL UNIT FOR CONTINUITY
• Turn ignition switch to ON position.
• Disconnect front climate control unit connector (12-pin).
• Test voltage at front climate control unit connector (12-pin for air intake mode).
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- Terminal B (IG2 signal)
• Is voltage approximately B+?
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Yes
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Go to next step.
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No
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Repair wiring harness between fuse block and front climate control unit, then go to Step 15.
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5
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VERIFY WHETHER MALFUNCTION IS IN BLOWER UNIT'S AIR INTAKE DOORS OR ELSEWHERE
• Does front air intake actuator link repeatedly alternate between fresh mode and recirculate mode?
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Yes
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Go to next step.
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No
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Go to Step 8.
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6
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INSPECT FRONT AIR INTAKE ACTUATOR
• Inspect front air intake actuator.
• Is it okay?
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Yes
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Go to next step.
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No
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Replace front air intake actuator, then go to Step 15.
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7
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INSPECT WIRING HARNESS BETWEEN FRONT CLIMATE CONTROL UNIT AND FRONT AIR INTAKE ACTUATOR FOR SHORT TO GROUND
• Turn ignition switch to LOCK position.
• Is there continuity between following front climate control unit connector (12-pin for air intake mode) terminals and ground?
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- Terminal C (FRESH signal)
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- Terminal E (RECIRCULATE signal)
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Yes
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Repair wiring harness between front climate control unit and front air intake actuator, then go to Step 15.
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No
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Replace front climate control unit, then go to Step 15.
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8
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VERIFY WHETHER MALFUNCTION IS IN FRONT AIR INTAKE ACTUATOR SYSTEM OR BLOWER UNIT'S AIR INTAKE DOORS
• Remove front air intake actuator.
• Turn ignition switch to ON position.
• Set front fan switch to 4th position.
• Does air intake mode (RECIRCULATE, FRESH) change smoothly when air intake link is operated by hand?
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Yes
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Go to next step.
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No
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Go to Step 13.
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9
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INSPECT FRONT AIR INTAKE ACTUATOR
• Inspect front air intake actuator.
• Is it okay?
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Yes
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Go to next step.
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No
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Replace front air intake actuator, then go to Step 15.
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*10
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INSPECT WIRING HARNESS BETWEEN FRONT CLIMATE CONTROL UNIT AND FRONT AIR INTAKE ACTUATOR FOR CONTINUITY
• Turn ignition switch to LOCK position.
• Is there continuity between following front climate control unit connector (12-pin for air intake mode) terminals and front air intake actuator connector terminal?
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- Terminal C-Terminal C (FRESH signal)
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- Terminal E-Terminal A (RECIRCULATE signal)
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Yes
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Go to next step.
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No
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Repair wiring harness between front climate control unit and front air intake actuator, then go to Step 15.
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*11
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INSPECT WIRING HARNESS BETWEEN FRONT CLIMATE CONTROL UNIT AND AIR INTAKE CONTOL UNIT AND FRONT AIR INTAKE ACTUATOR FOR SHORT TO GROUND
• Is there continuity between following front climate control unit connector (12-pin for air intake mode) terminals and ground?
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- Terminal C (FRESH signal)
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- Terminal E (RECIRCULATE signal)
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Yes
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Repair wiring harness between front climate control unit and front air intake actuator, then go to Step 15.
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No
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Go to next step.
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*12
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VERIFY WHETHER MALFUNCTION IS IN WIRING HARNESS (BETWEEN FRONT CLIMATE CONTROL UNIT AND FRONT AIR INTAKE ACTUATOR FOR SHORT TO B+) OR FRONT CLIMATE CONTROL UNIT
• Turn ignition switch to ON position.
• Test voltage at following front climate control unit connector (12-pin for air intake mode) terminals.
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- Terminal C (FRESH signal)
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- Terminal E (RECIRCULATE signal)
• Is voltage approximately B+?
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Yes
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Repair wiring harness between front climate control unit and front air intake actuator, then go to Step 15.
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No
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Replace front climate control unit, then go to Step 15.
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13
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INSPECT BLOWER UNIT'S AIR INTAKE DOORS
• Is there any foreign material or obstructions in blower unit's air intake doors?
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Yes
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Remove obstruction, then go to Step 15.
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No
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Go to next step.
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14
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VERIFY THAT BLOWER UNIT'S AIR INTAKE DOOR IS POSITIONED SECURELY AND PROPERLY
• Are blower unit's air intake doors securely and properly positioned?
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Yes
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Check air intake doors for cracks or damage, then go to next step.
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No
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Install air intake doors securely in proper position, then go to next step.
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15
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VERIFY THAT MALFUNCTION SYMPTOM OCCURS AFTER REPAIR
• Does air circulate?
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Yes
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Troubleshooting completed. Explain repairs to customer.
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No
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Recheck malfunction symptoms, then repeat from Step 1 if malfunction recurs.
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