NO.24 A/C ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY [MZR-CD (RF Turbo)]


BME010300000W59

24

A/C ALWAYS ON OR A/C COMPRESSOR RUNS CONTINUOUSLY

DESCRIPTION

• A/C compressor magnetic clutch does not disengage.

POSSIBLE CAUSE

• A/C compressor magnetic clutch stuck engagement
• A/C relay is stuck closed
• Improper A/C compressor magnetic clutch clearance
• Short to GND circuit between A/C switch and PCM
• Short to GND circuit between A/C relay and PCM
• A/C relay to magnetic clutch circuit shorts to battery power

Diagnostic Procedure

STEP

INSPECTION

RESULTS

ACTION

1
Perform self-test function using WDS or equivalent.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?
Yes

DTC is displayed:

Go to appropriate DTC test.

Communication error message is displayed:

Inspect for following:
• Open circuit between PCM control relay and PCM terminal 53 or 79
• Open circuit PCM control relay and PCM terminal 69
• PCM control relay stuck open
• Open or poor GND circuit (PCM terminal 65, 85, 103 or 104)
• Poor connection vehicle body GND
No

No DTC is displayed:

Go to appropriate DTC test.
2
Start engine and run it at idle.
Turn A/C switch on.
Remove A/C relay.
Does A/C magnetic clutch disengage?
Yes
Inspect for followings:
• A/C relay is stuck closed
• Short to GND circuit between A/C relay and PCM terminal 73
If both items are okay, go to next step.
No
Inspect if circuit between A/C relay and magnetic clutch shorts to battery power circuit.
If circuit is okay, inspect magnetic clutch stuck engagement or clearance.
3
Start engine and turn A/C switch on.
Measure PCM terminal 84 voltage while disconnecting refrigerant pressure switch connector.
Note
• PCM terminal 84 voltage should read B+ when disconnecting connector. If PCM terminal 84 voltage reading remains below 1.0 V, short to GND circuit may be present.
Is voltage B+?
Yes
Inspect for short to GND circuit between refrigerant pressure switch and PCM terminal 84.
No
Go to next step.
4
Reconnect refrigerant pressure switch connector.Measure PCM terminal 84 voltage while turning off A/C switch.
Note
• PCM terminal 84 voltage should read B+ when turning A/C switch off. If PCM terminal 84 voltage reading remains below 1.0 V, short to GND circuit maybe present.
Does voltage remain B+?
Yes
Inspect for followings:
• Short to GND circuit between A/C switch and A/C amplifier.
• Short to GND circuit between A/C amplifier and refrigerant pressure switch.
No
Inspect for stuck closed A/C switch.
5
Verify test results.
• If okay, return to diagnostic index to service any additional symptoms.
• If malfunction remains, replace PCM. (See PCM REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)