Diagnostic Procedure
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STEP
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INSPECTION
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RESULTS
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ACTION
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1
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Inspect following components for loose attaching bolts or worn parts:
• Main fan
• Additional fan
• Drive belt and pulley
• Engine mounts
• Exhaust system
Are all items okay?
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Yes
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Go to next step.
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No
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Readjust or retighten engine mount installation position.
Service as necessary for other parts.
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2
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Inspect vacuum leakage.
Are vacuum hoses okay?
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Yes
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Go to next step.
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No
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Service as necessary.
Repeat Step 2.
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3
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Connect WDS or equivalent to DLC-2.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?
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Yes
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DTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect followings:
• Open circuit between PCM control relay and PCM terminal 53 or 79
• Open circuit PCM control relay and PCM terminal 69
• PCM control relay stuck open
• Open or poor GND circuit (PCM terminal 65, 85, 103 or 104)
• Poor connection vehicle body GND
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No
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No DTC is displayed:
Go to next step.
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4
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Visually inspect CKP sensor and teeth of pulse wheel.
Are CKP sensor and teeth of pulse wheel okay?
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Yes
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Go to next step.
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No
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Replace malfunctioning parts.
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5
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Measure gap between CKP sensor and teeth of pulse wheel.
Specification 1.5-2.5 mm {0.059-0.098 in}
Is gap within specification?
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Yes
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Go to next step.
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No
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Adjust CKP sensor position.
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6
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Inspect adjustment of accelerator position sensor and idle switch.
Are accelerator position sensor and idle switch adjusted correctly?
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Yes
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Go to next step.
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No
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Adjust accelerator position sensor and idle switch correctly.
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7
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Inspect adjustment of neutral switch.
Is neutral switch adjusted correctly?
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Yes
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Go to next step.
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No
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Adjust neutral switch correctly.
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8
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Visually inspect CMP sensor and teeth of pulse wheel.
Are CMP sensor and teeth of pulse wheel okay?
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Yes
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Inspect following PIDs:
• ECT
• IAT
• MAF
• RPM
If PID value is not as specified, repair or replace malfunctioning parts.
If PID value is okay, go to next step.
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No
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Replace malfunctioning parts.
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9
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Inspect fuel injector.
Is fuel injector okay?
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Yes
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Inspect following systems:
• Wheels
• Transmission and mounts
• Driveline
• Suspension
Service as necessary.
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No
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Repair or replace as necessary.
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10
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Verify test results.
• If okay, return to diagnostic index to service any additional symptoms.
• If malfunction remains, replace PCM. (See PCM REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)
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