Diagnostic Procedure
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STEP
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INSPECTION
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RESULTS
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ACTION
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1
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Connect WDS or equivalent to DLC-2.
Turn engine switch to ON.
Retrieve any DTC.
Is DTC displayed?
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Yes
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DTC is displayed:
Go to appropriate DTC test.
Communication error message is displayed:
Inspect for following:
• Open circuit between PCM control relay and PCM terminal 53 or 79
• Open circuit PCM control relay and PCM terminal 69
• PCM control relay stuck open
• Open or poor GND circuit (PCM terminal 65, 85, 103 or 104)
• Poor connection vehicle body GND
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No
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No DTC is displayed:
Go to next step.
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2
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Access ECT PID.
Start and warm-up engine to normal operating temperature.
Is ECT PID reading between 82-112 °C {180-233 °F}?
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Yes
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Go to next step.
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No
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ECT PID is higher than 112 °C {233 °F}:
Go to symptom troubleshooting "NO.17 COOLING SYSTEM CONCERNS-OVERHEATING".
ECT PID is less than 82 °C {180 °F}:
Go to symptom troubleshooting "NO.18 COOLING SYSTEM CONCERNS-RUNS COLD".
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3
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Inspect idle speed.
Is idle speed correct?
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Yes
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Go to next step.
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No
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Repair or replace malfunctioning part according to idle speed inspection results.
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4
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Inspect main fan control system operation.
Does main fan control operate properly?
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Yes
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Go to next step.
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No
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Repair or replace malfunctioning part according to main fan control system operation inspection results.
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5
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Inspect adjustment of accelerator position sensor and idle switch.
Are accelerator position sensor and idle switch adjusted correctly?
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Yes
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Go to next step.
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No
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Adjust accelerator position sensor and idle switch correctly.
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6
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Inspect adjustment of neutral switch.
Is neutral switch adjusted correctly?
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Yes
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Go to next step.
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No
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Adjust neutral switch correctly.
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7
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Visually inspect CKP sensor and teeth of pulse wheel.
Are CKP sensor and teeth of pulse wheel okay?
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Yes
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Go to next step.
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No
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Replace malfunctioning parts.
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8
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Measure gap between CKP sensor and teeth of pulse wheel.
Specification 1.5-2.5 mm {0.059-0.098 in}
Is gap within specification?
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Yes
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Go to next step.
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No
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Adjust CKP sensor position.
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9
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Visually inspect CMP sensor and teeth of pulse wheel.
Are CMP sensor and teeth of pulse wheel okay?
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Yes
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Inspect following PIDs:
• ECT
• IAT
• MAF
• RPM
If PID value is not as specified, repair or replace malfunctioning parts.
If PID value is okay, go to next step.
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No
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Replace malfunctioning parts.
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10
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Remove thermostat and inspect operation.
(See THERMOSTAT INSPECTION.)
Is thermostat okay?
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Yes
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Go to next step.
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No
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Replace thermostat.
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11
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Inspect fuel injector relief pressure.
Is fuel injector relief pressure okay?
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Yes
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Remove and inspect supply pump and common rail.
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No
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Replace fuel injector.
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12
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Verify test results.
• If okay, return to diagnostic index to service any additional symptoms.
• If malfunction remains, replace PCM. (See PCM REMOVAL/INSTALLATION [MZR-CD (RF Turbo)].)
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